• Title/Summary/Keyword: High pressure water atomization

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Analysis of spray cone angle of air assisted flash atomization (공기보조식 (air-assisted) 플래쉬 분무의 분무 각 확대 특성 연구)

  • Yu, Tae-U;Kim, Sae-Won;Bang, Byong-Ryeol
    • Journal of ILASS-Korea
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    • v.10 no.1
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    • pp.1-9
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    • 2005
  • When the water jets heated up to the saturation temperature at a high line pressure are sprayed into a reduced (atmospheric) pressure through an air-assisted nozzle, the jets experience sudden exposure into a reduced pressure, get superheated and produce steam bubbles while atomization processes of jets are taking place. This process is called flash atomization. In this study the flash atomization of superheated water jets assisted by air has been studied. Sprays with flash atomization have been photographed at various water and air flow rates and water superheats. It has been found that the spray angle with flash atomization increases with water superheat and water flow rate but decreases with air flow rate. The degree of change of spray angle has been analyzed and correlated as a function of superheat, air and water flow rates.

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Ultra Fine Soft Magnetic Powders Produced by High Pressure Water Atomization Process

  • Watanabe, Atsushi;Otsuka, Isamu;Wada, Kimio
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.794-795
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    • 2006
  • Metal powder for dust core application was developed. The powder can be produced improved high-pressure water atomization process. The process has produced powder of spherical shape and lower coercivity. The dust core obta ined shows lower core loss.

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A Study on Spray Characteristics of Diesel-Water Emulsion with Ultra High Pressure (초고압 경유-물 혼합연료의 분무특성에 관한 연구)

  • Jeong, D.Y.;Lee, J.T.
    • Journal of ILASS-Korea
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    • v.8 no.1
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    • pp.29-36
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    • 2003
  • Spray characteristics on diesel- water emulsion are analyzed in high pressure injection for several variables such as water content, injection pressure. Spray Patterns were visualized under various water content and injection pressures. Spray tip penetration was increased and spray angle decreased in accordance with increasing of water content. But these characteristics were enhanced with increase of injection pressure to high pressure.

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Atomization Improvement of a Liquid Jet with Wall Impingement and its Application to a Jet Engine Atomizer

  • Shiga, Seiichi
    • Journal of ILASS-Korea
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    • v.11 no.3
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    • pp.176-189
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    • 2006
  • In the present study, capability of improving the liquid atomization of a high-speed liquid jet by using wall impingement is explored, and its application to a jet engine atomize. is demonstrated. Water is injected from a thin nozzle. The liquid jet impinges on a wall positioned close to the nozzle exit, forming a liquid film. The liquid film velocity and the SMD were measured with PDA and LDSA, respectively. It was shown that the SMD of the droplets was determined by the liquid film velocity and impingement angle, regardless of the injection pressure or impingement wall diameter. When the liquid film velocity was smaller than 300m/s, a smaller SMD was obtained, compared with a simple free jet. This wall impingement technique was applied to a conventional air-blasting nozzle for jet engines. A real-size air-blasting burner was installed in a test rig in which three thin holes were made to accommodate liquid injection toward the intermediate ring, as an impingement wall. The air velocity was varied from 41 to 92m/s, and the liquid injection pressure was varied from 0.5 to 7.5 MPa. Combining wall impinging pressure atomization with gas-blasting produces remarkable improvement in atomization, which is contributed by the droplets produced in the pressure atomization mode. Comparison with the previous formulation for conventional gas-blasting atomization is also made, and the effectiveness of utilizing pressure atomization with wall impingement is shown.

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Development of Spherical Fine Powders by High-pressure Water Atomization Using Swirl Water Jet (II)

  • Terai, Shinji;Kikukawa, Masato;Inaba, Tsuneta;Koyama, Tadashi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.16-17
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    • 2006
  • In order to obtain spherical fine powder, we have developed a new method of high-pressure water atomization system using swirl water jet with the swirl angle $(\omega)$. The effect of nozzle apex angle $(\theta)$ upon the morphology of atomized powders was investigated. Molten copper was atomized by this method, with $\omega=0.2$ rad (swirl water jet) and $\omega=0$ rad (conical water jet). It was found that the median diameter $(D_{50})$ of atomized powders decreased with decreasing $(\theta)$ down to 0.35 rad in each $\omega$, but under ${\theta}<\;0.35$ rad, $D_{50}$ increased abruptly with decreasing $\theta$ for $\omega=0$ rad, while it was still decreased with decreasing $(\theta)$ for $\omega=0.2$ rad.

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Effect of Ultrasonic Frequency on the Atomization Characteristics of Single Water Droplet in an Acoustic Levitation Field (음향 부양장(acoustic levitation field)에서 초음파 주파수(ultrasonic frequency)에 따른 단일 액적의 미립화 특성)

  • Suh, Hyun Kyu
    • Journal of ILASS-Korea
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    • v.18 no.3
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    • pp.126-131
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    • 2013
  • This paper describes the effect of ultrasonic frequency(f) on the atomization and deformation characteristics of single water droplet in an acoustic levitation field. To achieve this, the ultrasonic levitator that can control sound pressure and velocity amplitude by changing frequency was installed, and visualization of single water droplet was conducted with high resolution ICCD and CCD camera. At the same time, atomization and deformation characteristics of single water droplet was studied in terms of normalized droplet diameter($d/d_0$), droplet diameter(d) variation and droplet volume(V) variation under different ultrasonic frequency(f) conditions. It was revealed that increase of ultrasonic frequency reduces the droplet diameter. Therefore, it is able to levitate with low sound pressure level. It also induces the wide oscillation range, large diameter and volume variation of water droplet. In conclusion, the increase of ultrasonic frequency(f) can enhance the atomization performance of single water droplet.

Influence of Atomizing Condition on Particle Size Distributions for High Pressure Water Atomized Powder

  • Nakabayashi, Koei;Tanaka, Yoshinari;Hirai, Masazumi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.18-19
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    • 2006
  • To improve the properties of fine metal powder, such as particle size distribution and geometric standard deviation, this work was done at various atomizing conditions. The new atomization mechanism and the correlation equation were proposed to estimate the mean particle diameter.

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Micro-Gravity Research on the Atomization Mechanism of Near-Critical Mixing Surface Jet

  • Tsukiji, Hiroyuki;Umemura, Akira;Hisida, Manabu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.774-778
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    • 2004
  • The atomization process of a circular $SF_{6}$ liquid jet issued into an otherwise quiescent, high-pressure $N_2$ gas was observed to explore the breakup mechanism of liquid ligaments involved in turbulent atomization. Both liquid and gas temperatures were fixed at a room temperature but the gas pressure was elevated to more than twice the critical pressure of $SF_{6}$. Therefore, the liquid surface was in a thermodynamic state close to a critical mixing condition with suppressed vaporization. Since the surface tension and the surface gas density approach zero and the surface liquid density, respectively, phenomena equivalent to those which would appear when a very high speed laminar flow of water were injected into the atmospheric-pressure air can be observed by issuing $SF_{6}$ liquid at low speeds in micro-gravity environment which avoid disturbances due to gravity forces. The instability ob near-critical mixing surface jet was quantitatively characterized using a newly developed device, which could issue a very small amount of $SF_{6}$ liquid at small constant velocity into a very high-pressure $N_2$ gas.

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Macroscopic Breakup Characteristics of Water Gel Simulants with Triplet Impinging Spray Jet (젤 모사 추진제 삼중 충돌 분사 제트의 거시적 분열 특성 연구)

  • Hwang, Tae-Jin;Lee, In-Chul;Koo, Ja-Ye
    • Journal of ILASS-Korea
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    • v.15 no.3
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    • pp.109-114
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    • 2010
  • The implementation of gelled propellants systems offers high performance, energy management of liquid propulsion, storability, and high density impulse of solid propulsion. The present study focused on the macroscopic spray characteristics of liquid sheets formed by triplet impinging jets of non-Newtonian liquids which are mixed by Carbopol 941 0.5%wt. The results are compared to experiments conducted on spray images which formed by triplet impinging jets concerning with airassist effect at center orifice. When gel propellants are injected by doublet impinging jets at low pressure and high pressure, closed rim pattern shape appeared by polymeric effect from molecular force and showed inactive atomization characteristics, because of extensional viscosity related by restriction of atomization process and breakup time delay of turbulence transition. As increasing mass flow rate of the air(increasing GAR), spray breakup level is also increased.

Atomization Characteristics of Three Types of Swirl Injectors (세 가지 유형 와류 분사기들의 미립화 특성)

  • Hadong Jung;Jonghyeon Ahn;Kyubok Ahn
    • Journal of ILASS-Korea
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    • v.28 no.2
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    • pp.75-88
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    • 2023
  • In this paper, the atomization characteristics of bi-swirl coaxial injectors for a 420 N-class bipropellant thruster were investigated. Three types of injectors, namely closed-type, open-type, and screw-type, were manufactured and designed to have the same spray angle and injection pressure drop. Water was used as a simulant, and cold-flow tests were conducted under ambient temperature and pressure conditions. Since the inner and outer injectors were designed to be the same type, only the inner fuel injectors that were easy to measure were used. Using a phase doppler particle analyzer, the velocity and diameter of atomized droplets were measured. Closed-type swirl injector exhibited droplet distributions with relatively high velocities and small SMD compared to the other two injectors. Open-type swirl injector formed droplets with reverse velocities in the center region and had a large recirculation zone. Screw-type swirl injector showed a sharp decrease in droplet velocity and size with radial distance from the liquid film breakup point. For the same design requirements, the closed-type swirl injector has superior atomization performance.