• 소성∙가공
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• 제33권3호
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• pp.193-199
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• 2024

The friction welding characteristics of stainless steels, mainly used in energy and chemical plant industries due to its excellent corrosion resistance and high strength, was evaluated in this study. Friction welding was introduced and conducted at a rotation speed of 2,000 RPM, friction pressure of 30 MPa, burn-off length of 5 mm and upset pressure of 110 ~ 200 MPa on rod typed specimens. The grain boundary characteristics distributions such a grain size, shape, misorientation angle and kernel average misorientation of the welds were clarified by electron backscattering diffraction method. The application of friction welding on SUS304 alloy resulted in a significant refinement of the grain size in the weld zone (5.11 mm) compared to that of the base material (48.09 mm). The mechanical properties of the welds, on the other hand, appeared to be relatively low or similar to those of the base material, which were mainly caused by dislocation density in the initial material and grain refinement in the welds.

• 소성∙가공
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• 제33권4호
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• pp.241-247
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• 2024

The triply periodic minimum surface (TPMS) shape with a complex geometry can easily manufactured from additive manufacturing processes. The TPMS shape has a high surface-to-volume ratio. In addition, the TPMS shape increases the possibility of the self-circulation when the fluid flows inside the TPMS structure. Due to these reason, the performance of the fluid flow filter can be greatly improved when the TPMS structure is applied to the filter. The aim of this paper is to investigate the influence of the design of the unit cell for TPMS on self-circulation characteristics of air using computational fluid dynamics (CFD). From the results of the CFD, the effects of the shape and the dimension of the unit cell for TPMS on the self-circulation pattern and the pressure difference are examined. Finally, a proper design of the TPMS is discussed from the viewpoint of self-circulation of air.

• 소성∙가공
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• 제24권2호
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• pp.83-88
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• 2015

For chromaticity correction, it is necessary to dispense high viscosity phosphor slurry since it greatly affects the performance of white LEDs. However, it is quite difficult to dispense high viscosity fluorescent materials. In the current study, micro-discharge electrostatic printing has been used for dispensing various high viscosity phosphor slurries. We have achieved dispersions of up to 50 µg using drop on demand (DOD) discharge experiments. The experiments were conducted with different combinations of process variables such as applied voltage, pneumatic pressure, and frequency.

• 한국레이저가공학회지
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• 제16권3호
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• pp.11-21
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• 2013

As parts are becoming more complex and smaller with the development of new materials, high-quality laser precision processing is getting the limelight. Laser enables quick processing and less deformation of materials. It also enables welding with diverse materials. In this study, the pole rod and tap for the secondary battery were laser-welded using cross and coaxial nozzles. The results of the comparative analysis of cross and coaxial nozzles according to the processing parameters showed that the coaxial nozzle had more sensitive welding characteristic to the nozzle position or pressure than the cross nozzle. This indicated that the processing parameters should be carefully determined for the welding with the coaxial nozzle. The pole rod and tap were welded together in a form of T joint to improve the output of the secondary battery, and the cross nozzle had a better welding characteristic than the coaxial nozzle.

• 한국유체기계학회 논문집
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• 제19권3호
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• pp.19-24
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• 2016

Oil sands are a mixture of sand, clay, and a high-viscosity petroleum called bitumen. Steam-Assisted Gravity Drainage (SAGD) is the most viable and environmentally safe recovery technology for extracting bitumen. It extracts the viscosity-lowered bitumen by high pressure, high temperature steam injected into the bitumen reservoir. The steam is produced at the Central Processing Facility (CPF). Typically, more than 90% of the energy consumed in producing bitumen are used to generate the steam. Fuels are employed in the process, which cause economic and environmental problems. This paper explores the retrofit of heat exchanger network to reduce the usage of hot and cold utilities. The hot and cold utilities are reduced respectively 6% and 37.3% which in turn resulted in 5.3% saving of total annual cost by improving the existing heat exchanger network of the CPF.

• 한국건축시공학회지
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• 제14권2호
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• pp.163-169
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• 2014

Engineers in the construction field have been using bonded waterproofing sheets in an attempt to resolve the imbalance in the quality, the risk of fire, safety of workers, and environmental pollution, as well as to eliminate separate use of organic adhesives on the surface of concrete. Recently, self-laminated waterproofing sheets have been developed. The purpose of this research is to find an appropriate processing speed according to the changes in physical properties, and visual observation of the waterproofing sheets laminated by the aluminum thin-film and viscosity layer that can be attached through self-adhesiveness on the surface of concrete and waterproofing sheets. Therefore, this research is conducted using a physical performance test. Based on the result of the test, when the high-frequency inductive heating apparatus was used, an improved adhesion and bonding stability effect were confirmed after the anti-hydrostatic pressure and bond strength in the temperature condition, and the surface observation in the processing speed condition.

• 한국초전도ㆍ저온공학회논문지
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• 제8권4호
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• pp.15-18
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• 2006

REBCO coated conductors (RE: rare earth elements) have recently drawn great attention since they are known to possess stronger flux pinning centers in high magnetic fields compared with YBCO coated conductors. In this study, $GdBa_2Cu_3O_{7-d}(GdBCO)$ was selected to investigate the influence of the distance between target and substrate and substrate temperature on the superconducting properties of GdBCO films on the $SrTiO_3(100)$ substrate. Samples were fabricated by pulsed laser deposition (PLD) with a Nd:YAG laser (355nm). Under a given oxygen pressure of 800mTorr, we changed the distance between target and substrate from 5.5cm to 7.0cm and the substrate temperature from $750^{\circ}C\;to\;850^{\circ}C$. The crystallinity and texture of GdBCO films were analyzed by X-ray diffraction (XRD), and the surface morphology was observed by the scanning electron microscopy (SEM). Tc and Jc values were measured by the four point probe method. High quality GdBCO films with Tc of 89.7K and Jc over $1MA/cm^2$ at 77 K in self field were successfully fabricated by optimizing processing parameters. The detailed processing conditions, microstructure and superconducting properties will be presented for a discussion.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2008년도 춘계학술대회논문집
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• pp.622-625
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• 2008

While the research for flow over a circular cylinder has been actively carried out up to the present, it has been known that the flow has not been clarified even now. Various complex flow and aero-acoustic characteristics exist around a circular cylinder such as flow separation, wake and pressure wave propagation. In this paper, research was carried out for wake flow and aeroacoustics over a circular cylinders by using high order, high resolution techniques that are used in two dimensional aero- acoustic analysis. OpenMP parallel processing method was used. For the numerical result, the periodic characteristic of Strouhal Number due to vortex shedding was comparatively analyzed with other experiment values and two dimensional numerical results.

• 반도체디스플레이기술학회지
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• 제14권4호
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• pp.8-12
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• 2015

As NMP (N-Methyl-2pyrrolidone) is becoming important in many fields, the demand for it is also rising rapidly. With its chemical property of high boiling point, low vapor pressure and high water solubility, it is easy to recover it after processing. Therefore, it is increasingly needed to develop a system that effectively recovers NMP solvent. The study produced a system modeling using AMESim software before developing high purity solvent recovery (HPSR) system to recover NMP solvent. Then, it verified reliability by comparing the simulation model with the test result.

• 한국가스학회지
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• 제26권6호
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• pp.9-15
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• 2022

사용 압력 범위에서 고압 수소 탱크의 내구성을 검증하기 위해서는 수압 파열 시험이 수행되어야 한다. 그런데 물의 초기 주입 과정에서 물과 공기의 상호작용에 의해 생성된 기포가 탱크 내벽에 부착되어 잔류할 경우, 가압된 탱크가 파열되는 과정에서 기포의 급격한 압력 변화로 인해 큰 충격과 소음이 유발된다. 따라서 본 연구에서는 단순화된 수식을 통하여 탱크 내벽에 잔류하는 기포를 제거하기 위해 필요한 유속을 예측하였으며, 수소 버스용수소 용기 형상을 기준으로 해당 유속을 유지하기 위한 주입 노즐의 형상을 결정하였다. 또한 입구 압력에 따른 유속 변화를 예측하기 위하여 수치 해석 모델의 개발이 수행되었고, 예측 결과의 타당성을 입증하기 위하여 모형 제작을 통한 실험이 수행되었다. 실험 결과, 탱크 벽면 근처의 유속은 해석모델 예측 값과 유사하게 나타났으며, 입구 압력이 1.5 ~ 5.5 bar 일 경우 제거 가능한 기포의 최소 크기는 약 2.2 ~ 4.6 mm로 예측되었다.