• Title/Summary/Keyword: High power density converter

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High Efficiency Active Clamp Forward Converter with Synchronous Switch Controlled ZVS Operation (동기 스위치 제어를 통한 영전압 동작 고효율 능동 클램프 포워드 컨버터)

  • Lee, Sung-Sae;Cho, Seong-Wook;Moon, Gun-Woo
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.266-268
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    • 2005
  • A new synchronous switch controlled transient current build-up zero voltage switching (TCB-ZVS) forward converter is proposed. The proposed converter is suitable for the low-voltage and high-current applications. The features of the proposed converter are low conduction loss of magnetizing current, no additional circuit for the ZVS operation, high efficiency, high power density and low EMI noise throughout all load conditions.

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Review on Gallium Nitride HEMT Device Technology for High Frequency Converter Applications

  • Yahaya, Nor Zaihar;Raethar, Mumtaj Begam Kassim;Awan, Mohammad
    • Journal of Power Electronics
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    • v.9 no.1
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    • pp.36-42
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    • 2009
  • This paper presents a review of an improved high power-high frequency III-V wide bandgap (WBG) semiconductor device, Gallium Nitride (GaN). The device offers better efficiency and thermal management with higher switching frequency. By having higher blocking voltage, GaN can be used for high voltage applications. In addition, the weight and size of passive components on the printed circuit board can be reduced substantially when operating at high frequency. With proper management of thermal and gate drive design, the GaN power converter is expected to generate higher power density with lower stress compared to its counterparts, Silicon (Si) devices. The main contribution of this work is to provide additional information to young researchers in exploring new approaches based on the device's capability and characteristics in applications using the GaN power converter design.

Research for Distributed Design for 30kW Full-Bridge Converter for in High Frequency Welding Machine (30kW 고주파 용접 전원용 Full-Bridge 컨버터의 분산설계에 관한 연구)

  • Kim, Min-Woo;Choi, Seung-Won;Lee, Il-Oun;Lee, Jun-Young;Jeong, Kye-Soo;Ito, Ei-Ji
    • The Transactions of the Korean Institute of Power Electronics
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    • v.25 no.6
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    • pp.469-476
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    • 2020
  • This study presents the results of the research on power supplies for welding machine using MOSFET switches in high frequency switching for ease of design and use a 100 kHz switching frequency for high power density. The topology of the proposed power supplies for welding machine is ZVS-PWM full-bridge converter. The proposed converter is designed on a distributed transformer for ease of design and be used in a 100 kHz switching frequency for high power density. The problem of power imbalance of transformers occurring in parallel operation of transformers can be improved by applying common mode coupled inductor and the corresponding contents are experimented and verified in this paper to present conclusions.

A Medium-Voltage Matrix Converter Topology for Wind Power Conversion with Medium Frequency Transformers

  • Gu, Chunyang;Krishnamoorthy, Harish S.;Enjeti, Prasad N.;Zheng, Zedong;Li, Yongdong
    • Journal of Power Electronics
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    • v.14 no.6
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    • pp.1166-1177
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    • 2014
  • A new type of topology with medium-frequency-transformer (MFT) isolation for medium voltage wind power generation systems is proposed in this paper. This type of converter is a high density power conversion system, with high performance features suitable for next generation wind power systems in either on-shore or off-shore applications. The proposed topology employs single-phase cascaded multi-level AC-AC converters on the grid side and three phase matrix converters on the generator side, which are interfaced by medium frequency transformers. This avoids DC-Link electrolytic capacitors and/or resonant L-C components in the power flow path thereby improving the power density and system reliability. Several configurations are given to fit different applications. The modulation and control strategy has been detailed. As two important part of the whole system, a novel single phase AC-AC converter topology with its reliable six-step switching technique and a novel symmetrical 11-segment modulation strategy for two stage matrix converter (TSMC) is proposed at the special situation of medium frequency chopping. The validity of the proposed concept has been verified by simulation results and experiment waveforms from a scaled down laboratory prototype.

Efficient Switch Mode Power Supply Design with Minimum Components for 5W Output Power

  • Singh, Bhim;Chaturvedi, Ganesh Dutt
    • Journal of Electrical Engineering and Technology
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    • v.4 no.1
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    • pp.79-86
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    • 2009
  • This paper presents a flyback technology in power conversion aimed at increasing efficiency and power density, reducing cost and using minimum components in AC-DC conversion. The proposed converter provides these features for square waveforms and constant frequency PWM. It is designed to operate in a wide input voltage range of 75-265VAC RMS with two output voltages of 5V and 20V respectively and full load output power of 5W. The proposed converter is suitable for high efficiency and high power density application such as LCDs, TV power modules, AC adapters, motor control, appliance control, telecom and networking products.

A Novel Two-Stage Power Converter suitable for 1MHz-LDC of Electric Vehicles. (전기자동차용 1MHz LDC에 적합한 새로운 2단계 전력변환기)

  • Tuan, Tran Manh;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2018.11a
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    • pp.51-53
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    • 2018
  • The Low Voltage DC-DC converters (LDCs) of the Electric Vehicles require high power density and high efficiency operation over the wide range of load and input voltage variations. This paper introduces a novel topology which combines three 1 MHz Half-Bridge (HB) LLC resonant converters and an Inverting Buck-Boost (IBB) converter to adjust the output voltage without frequency modulation. The switching frequency of the proposed converter is fixed at 1MHz to achieve a constant frequency operation for the resonant converter. In the proposed topology GaN FETs and planar transformers are employed to optimize the converter operation at high frequency. A 1 MHz/1.8 kW prototype converter is built to verify the feasibility and the validity of the proposed LDC topology.

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High Power Factor Three-phase AC-DC Flyback Converter Module Using Zero Voltage Switching (영전압 스위칭을 이용한 고역률 3상 AC-DC Flyback 컨버터 모듈)

  • Lee, J.P.;Choi, J.Y.;Song, J.H.;Choy, I.;Yoon, T.Y.
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2701-2703
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    • 1999
  • A new mode of parallel operation of a modular 3-phase AC-DC Flyback converter for high power factor correction along with tight regulation is presented in this thesis. The converter offers input/output transformer isolation for safety, a unity input power factor for minimum reactive power, high efficiency and high power density for minimum weight and volume. Compared with previously developed 3-phase two-stage power converter, the advantage of the proposed converter does not require expensive high voltage and high current devices that are normally needed in popular boost type 3-phase converter. In this paper, a detailed small signal analysis of the modular 3-phase AC-DC flyback converter is provided for control purposes and also experimental results are included to confirm the validity of the analysis.

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Design of the High Density Power Supply with Flat Transformer (Flat Transformer를 적용한 고밀도 전원장치 설계)

  • Baek J.W.;Kim J.H.;Yoo D.W.;Kim J.S.;Ryu M.H.
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.3
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    • pp.248-256
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    • 2005
  • This paper presents the design method of the DC/DC converter using flat transformer which is suitable for midium or large capacity and high density power supply. Flat transformer module is composed and manufactured of multi-transformers in parallel and has a number of parallel single turn secondary windings. Therefore, its leakage inductance is highly decreased and it is more suitable for high frequency operation than conventional one. In this paper, we manufactured and tested 750W AC/DC converter with variable output powers to verify the performance of the flat transformer.

Proposal of Potted Inductor with Enhanced Thermal Transfer for High Power Boost Converter in HEVs

  • You, Bong-Gi;Ko, Jeong-Min;Kim, Jun-Hyung;Lee, Byoung-Kuk
    • Journal of Electrical Engineering and Technology
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    • v.10 no.3
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    • pp.1075-1080
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    • 2015
  • A hybrid electric vehicle (HEV) powertrain has more than one energy source including a high-voltage electric battery. However, for a high voltage electric battery, the average current is relatively low for a given power level. Introduced to increase the voltage of a HEV battery, a compact, high-efficiency boost converter, sometimes called a step-up converter, is a dc-dc converter with an output voltage greater than its input voltage. The inductor occupies more than 30% of the total converter volume making it difficult to get high power density. The inductor should have the characteristics of good thermal stability, low weight, low losses and low EMI. In this paper, Mega Flux® was selected as the core material among potential core candidates. Different structured inductors with Mega Flux® were fabricated to compare the performance between the conventional air cooled and proposed potting structure. The proposed inductor has reduced the weight by 75% from 8.8kg to 2.18kg and the power density was increased from 15.6W/cc to 56.4W/cc compared with conventional inductor. To optimize the performance of proposed inductor, the potting materials with various thermal conductivities were investigated. Silicone with alumina was chosen as potting materials due to the high thermo-stable properties. The proposed inductors used potting material with thermal conductivities of 0.7W/m·K, 1.0W/m·K and 1.6W/m·K to analyze the thermal performance. Simulations of the proposed inductor were fulfilled in terms of magnetic flux saturation, leakage flux and temperature rise. The temperature rise and power efficiency were measured with the 40kW boost converter. Experimental results show that the proposed inductor reached the temperature saturation of 107℃ in 20 minutes. On the other hand, the temperature of conventional inductor rose by 138℃ without saturation. And the effect of thermal conductivity was verified as the highest thermal conductivity of potting materials leads to the lowest temperature saturations.

Three-Level Zeta Converter using a Coupled Inductor (결합 인덕터를 이용한 3-레벨 Zeta 컨버터)

  • Lee, Seung-Jae;Yang, Min-Kwon;Heo, Jun;Choi, Woo-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.3
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    • pp.191-199
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    • 2016
  • Conventional two-level Zeta converters have drawbacks, such as high voltage stresses and high current ripples. To address these problems, a three-level Zeta converter that uses a couple inductor is proposed in this study. The proposed converter utilizes the three-level power switching circuit to reduce the voltage stresses and inductor current ripples. Compared with the conventional converter, the proposed converter can improve power efficiency and power density. A 500 W prototype circuit is used to verify the operation and performance of the proposed converter via experimental results.