• Journal of the Korean Society for Precision Engineering
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• v.27 no.8
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• pp.28-34
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• 2010

Railway wheel and axle is the most critical components in railway system. A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Therefore, more precise evaluate of wheelset strength and safety has been desired. Fracture mechanics characteristics such as dynamic fracture toughness, fatigue threshold and charpy impact energy with respect to the tread, plate, disc hole of wheel and the surface of press fitted axle are evaluated. This paper describes the difference of fracture toughness, fatigue crack growth and fatigue threshold at the locations of wheel and axle. The results show that the dynamic fracture toughness, $K_{ID}$, is obviously lower than static fracture toughness, $K_{IC}$ and the fracture mechanics characteristics are difference to the location of wheel tread and hole.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.6
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• pp.222-229
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• 2003

The purpose of this study is to evaluate the mechanical properties of 6061 Al foams, which were fabricated by P/M and multi-step induction heating method, and to build the database, which is needed for computer aided modeling or foam components design. Aluminium foams, consisting of solid aluminium and large quantities of porosities, is widely used in automotive, aerospace, naval as well as functional applications because of its high stiffness at very low density, high impact energy absorption, heat and fire resistance, and greater thermal stability than any organic material. In this study, 6061 Al foams were fabricated for variation of fraction of porosities (%) according to porosities (%)-final heating temperature ( $T_{a3}$) curves. Mechanical properties such as compressive strength, energy absorption capacity, and efficiency were investigated to evaluate the feasibility of foams as crash energy absorbing components. Moreover, effect of the surface skin thickness on plateau stress and strain sensitivity of the 6061 Al foams with low porosities (%) were studied.d.

• Journal of Welding and Joining
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• v.3 no.1
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• pp.11-21
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• 1985

The line heating is a thermoplastic working technique which is used in bending work of steel plate and in correcting the distortion of welded structure. This method is considerably effective when the water-cooling is followed. In this study, an investigation was accomplished to find the effects on the change of material properties when the line heating was applied on the high tensile steel plate of 50kg/mm^2$ grade. Some steel plates were heated to various temperatures and then cooled with water or in the air. In this study, the author measured the angular distortion continuously during line heating to find out the relation between the bending efficiency and heating or water-cooling temperature. Furthermore, its material properties were examined by the V-notch Charpy impact test, the microscope observation and the Vickers hardness test. As results, the followings were clarified. (1) The amount of angular distortion increases as the heating temperature or the water-cooling temperature rises. (2) When the steel plate is heated between 700.deg. C and 900.deg. C, and then is water-cooled over 700.deg. C, some brittle structure is observed. But if the temperature of water-cooling is below 700.deg. C, no brittle one is found. (3) When the steel plate is heated over 800.deg. C and is cooled in the air, there is no unfavrable effect.

• Journal of Korean Society on Water Environment
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• v.22 no.1
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• pp.91-96
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• 2006

Many small scale Sewage Treatment Plants (STPs) are currently being constructed at many rural areas. The STPs in rural area suffer from low concentration and large inflow quantity fluctuation during wet weather mainly due to illicit combined sewer system. Sequencing Batch Reactor (SBR) is a process effectively coping with these obstacles. The main objective of this study was to evaluate SBR with high hydraulic loading and low inflow concentration. The operating conditions tested were: organic loading rate = $0.17-0.42KgBOD/m^3/d$, hydraulic loadings = $12.1-61.5m^3/m^2/d$, average MLSS concentration = 2500 mg/L, F/M ratio = 0.026-0.17 KgBOD/Kg MLSS, HRT = 9-12 hr HRT, and SRT = 5.6-33.6 days. Organic loading rate on SBR did not impact significantly on BOD and SS removal efficiencies. To increase treatment efficiencies, low hydraulic loading rate with low concentration was required. The results suggested that low influent concentration with high inflow rates during wet weather requires extended time for settling.

• Journal of Powder Materials
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• v.19 no.3
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• pp.189-195
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• 2012

A novel PM (powder metallurgy) steel for automotive power-train gear components was developed to reduce manufacturing cost, while meeting application requirements. The high-density PM steel was manufactured by mixing using special Cr-Mo atomized iron powders, high-pressure compaction, and sintering. Tensile strength, charpy impact, bending fatigue, and contact fatigue tests for the PM steel were carried out and compared to conventional forged steel. Pinion gears for auto-transmission were also manufactured by helical pressing, sintering, and surface densification process. In order to evaluate the durability of the PM parts, auto-transmission durability tests were performed using dynamometer tests. Results showed that the PM steel fulfilled the requirements for pinion gears indicating suitable tensile, bending fatigue, contact fatigue strengths and improved gear tooth profile. The PM gears also showed good performance during the transmission durability tests. As a result, the PM gears showed significant potential to replace the conventional forged steel gears manufactured by tooth machining (hobbing, shaving, and grinding) processes.

• Computers and Concrete
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• v.33 no.4
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• pp.385-398
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• 2024

As concrete dominates the construction industry, alternatives to traditionally used steel reinforcement are being sought. This study explored the suitability of carbon fiber-reinforced polymer (CFRP) as a substitute within rigid frames, focusing on its impact on section ductility and overall structural durability against seismic events. However, current design guidelines address quasi-static loads, leaving a gap for dynamic or extreme circumstances. Our approach included multiscale simulations, parametric study, and energy dissipation analyses, drawing upon a unique adaptation of modified compression field theory. In our efforts to optimize macro and microparameters to improve yield strength, manage brittleness, and govern failure modes, we also recognized the potential of CFRP's high corrosion resistance. This characteristic of CFRP could significantly reduce the frequency of required repairs, thereby contributing to enhanced durability of the structures. The research reveals that CFRP's durability and seismic resistance are attributed to plastic joints within compressed fibers. Notably, CFRP can impart ductility to structural designs, effectively balancing its inherent brittleness, particularly when integrated with quasi-brittle materials. This research challenges the notion that designing bendable components with carbon fiber reinforcement is impractical. It shows that creating ductile bending components with CFRP in concrete is feasible despite the material's brittleness. This funding overturns conventional assumptions and opens new avenues for using CFRP in structural applications where ductility and resilience are crucial.

• Korean Journal of Materials Research
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• v.1 no.3
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• pp.115-124
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• 1991

In this study, the relationship between mechanical properties and the effects of second phase in tri-phase steel which was composed of ferrite-martensite-bainite was investigated. In order to obtain different microstructure of ferrite+martensite(DP), ferrite+bainite(F+B), and ferrite+martensite+bainite(TP, different heat treatment has been accomplished. The effects of volume fraction and microstructure of each specimen were studied on tensile property, Charpy impact energy and stretch-flangeability. As the bainite content in triphase steels increased, the tensile strength, and yield strength decreased as well as the reduction of area and strength-uniform elongation increased. However, ferrite-bainite steel had high yield ratio and yield point elongation. The Charpy impact energy of TP and F+B steel was higher than that of DP steel. In addition, the characteristics of hole expanding limit($\lambda$) of TP steel and F+B steel were higher than that of DP steel. These mechanical properties of tri-phase steel have been improved, because bainite could be deformed easily within ferrite matrix. The effect of bainite on ductility in tri-phase steel has been found to be favorable. In this experiment, tri-phase steel contained within 27% bainite volume fraction had good nechanical properties and superior stretch-flangeability.

• Journal of Adhesion and Interface
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• v.21 no.3
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• pp.101-106
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• 2020

In this study, epoxy-modified acrylate was synthesized. The synthesized acrylate was added to the composition for sheet molding compound (SMC) in the range of 5 phr to 15 phr. The prepared SMC prepreg was molded at high temperature and pressure to produce a glass fiber reinforced composite. Physical properties such as tensile and impact strength of the composite were measured, respectively. Experimental data show that the composite with 5 phr of synthesized acrylate has 20% improved tensile strength and 12% improved impact strength than that of the reference sample.

• Journal of Korean Tunnelling and Underground Space Association
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• v.20 no.5
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• pp.787-807
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• 2018

When conducting the underground safety impact assessment under the special law in Korea, it is essential to investigate the occurrence of underground cavities. When underground cavities were discovered, the underground safety was assessed through numerical analysis. The previous study has suggested the stability evaluation based on the factor of safety by changing the 2D shape of the small underground cavity. In this study, the effects of small underground cavities considering 3D shapes were examined using a continuum analysis program and compared with the 2D results presented in previous study. If the 3-Dimensional shape of the underground cavity is found close to the sphere type, it would be reasonable to evaluate the factor of safety by the shear strength reduction method regardless of the size and position of the cavity. If a high-aspect ratio underground cavity with a depth of 2 m or more from the ground surface and an aspect ratio (a/b) of 2.0 or more is in the vertical direction, not only the factor of safety but the failure mode shape should be cautions in the stability evaluation using the shear strength reduction method. The results of this study are expected to be basic data on underground safety impact assessment.

• Journal of the Korean Geosynthetics Society
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• v.23 no.2
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• pp.53-62
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• 2024

Recently, development of non-traditional energy such as oil sands has been actively conducted in the cold region such as Canada. Frozen soil has different thermal and mechanical characteristics from general soil due to its high organic contents. This study evaluated the impact of organic matter content on the thermal and mechanical behavior of frozen soil samples collected from Alberta, Canada, and Gangwon Province, South Korea. As the organic content increases, the maximum dry unit weight decreases and the optimum moisture content increases in compaction tests. In uniaxial compression tests under frozen conditions, the strength of the frozen specimens increased as the temperature decreased. The strength of Canada soil sample increased with higher organic matter content at low temperatures. However, the strength of frozen soil was not significantly affected by organic matter content due to the complex behavior and unfrozen water content. Thermal conductivity tests showed higher thermal conductivity in frozen conditions compared to unfrozen conditions, due to the higher thermal conductivity of ice compared to water. These findings provide essential data for geotechnical design and construction in large-scale projects such as oil sands development in cold regions. Further research is needed to explore the impact of organic matter content on different types of frozen soils.