• 제목/요약/키워드: High heat input

검색결과 361건 처리시간 0.03초

Experimental Test on the Effect of Onsite Welding of Steel Plates for a Joint Between Concrete Columns and a Steel Belt Truss

  • Shim, Hak Bo;Yun, Da Yo;Park, Hyo Seon
    • 국제초고층학회논문집
    • /
    • 제9권2호
    • /
    • pp.155-166
    • /
    • 2020
  • To connect exterior reinforced concrete (RC) columns with the steel belt truss, the gusset plates are welded to the steel plates embedded in the RC column. Then, the concrete around an embedded plate is very likely to be damaged by the heat input from a long-time (6 to 48 hours) welding of the embedded and gusset plates at a joint between RC columns and steel belt truss. However, very few studies have assessed the concrete damage caused by the welding heat between embedded and gusset plates, and no clear onsite solution has been found. In this paper, experimental tests have been carried out on 4 full-scale specimen to analyze the effect of long-time (about 6 hours) onsite welding (1-side welding and 3-side welding) between a gusset plate and an embedded plate in high strength concrete with compressive strength of 55 MPa and 80 MPa on RC columns. The effect of the long-time welding heat of embedded and gusset plates, which are used in real high-rise building construction sites, on concrete is analyzed in terms of the following three items: 1) temperature distribution, 2) pattern and characteristics of cracks, and 3) effect of the cracks on the compressive strength of RC column. Based on the experimental results, even though the heat input up to about 150? from the long-time onsite welding on the high-strength concrete column for the joint could result in concrete cracks in a radial form, it is found that the welding cracks have no effect on the axial stiffness and strength of the concrete column.

극후물재 용접부 내부잔류응력 측정기술 및 특성 (Characteristic and Measurement Technology of Inner Welding Residual Stresses in Thick Steel Structures)

  • 박정웅;안규백;우완측
    • Journal of Welding and Joining
    • /
    • 제34권2호
    • /
    • pp.16-21
    • /
    • 2016
  • Recent keywords of the heavy industries are large-scale structure and productivity. Especially, the sizes of the commercial vessels and the offshore structures have been gradually increased to deliver goods and explore or produce oil and natural gas in the Arctic. High heat input welding processes such as electro gas welding (EGW) have been widely used for welding thick steel plates with flux-cored arc welding (FCAW), especially in the shipbuilding industries. Because high heat input welding may cause the detrimental effects on the fracture toughness of the welded joint and the heat affected zone, it is essential to obtain the sufficient toughness of welded joint. There are well known that the fracture toughness like CTOD, CVN, and KIC were very important factors in order to secure the safety of the structures. Furthermore, the welding residual stress should be considered to estimate the unstable fracture in both EGW and FCAW. However, there are no references on the welding residual stress distribution of EGW and FCAW with thick steel plates. Therefore the welding residual stresses were very important elements to evaluate the safety of the welded structure. Based on the measurement results, the characteristics of residual stress distribution through thickness were compared between one-pass electron gas welding and multi-pass flux-cored arc welding. The longitudinal residual stress in the multi-pass flux-cored arc welding is tensile through all thicknesses in the welding fusion zone. Meanwhile, longitudinal residual stress of EGW is tensile on both surfaces and compressive at the inside of the plate. The magnitude of residual stresses by electron gas welding is lower than that by flux-cored arc welding.

태양열 반응로용 나트륨 히트파이프의 열이송 특성에 관한 실험적 연구 (An Experimental Study on the Heat Transport Characteristics of a Sodium Heat Pipe for a Solar Furnace)

  • 부준홍;박철민;김진수;강용혁
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 한국신재생에너지학회 2008년도 춘계학술대회 논문집
    • /
    • pp.178-181
    • /
    • 2008
  • Cylindrical stainless-steel/sodium heat pipe for a high-temperature application was manufactured and tested for transient and steady-state operations. The container material was made of stainless-steel 316, and the working fluid was sodium. Stainless-steel 316 mesh screen was inserted as a capillary structure. The working fluid fill charge ratio was approximately 64 $\sim$ 181% based on the pore space of the wick. The outer diameter of the heat pipe was 12.7 mm and the total length was 250 mm. The evaporator part was 150 mm and the condenser 80 mm. The performance test of the heat pipe has been conducted in the furnace with up to 800 W. The variation of the average heat transfer coefficient was investigated as a function of heat flux and vapor temperature. As input thermal load increased, it was showed that difference of temperatures in evaporator and condenser decreased and that operating section and heat transfer characteristics at the heat pipe increased.

  • PDF

소형 CPL 히트파이프를 이용한 전자장치 냉각 기술 (Cooling Technique for Electronic Equipments using a small scale CPL heat pipe)

  • 강상우;이윤표
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2004년도 추계학술대회
    • /
    • pp.1241-1246
    • /
    • 2004
  • The heat flux on a chip is rapidly increasing with decreasing the size of one. It is necessary to properly cool the high heat flux chip. One of the promising cooling methods is to apply CPL heat pipes with porous materials, for example PVA, polyethylene, and powder sintered metal plate and with microchannels in the evaporator. A small scale CPL heat pipe with PVA as wick was designed and manufactured. Since the height difference between the evaporator and the condenser is a crucial parameter in the CPL heat pipes, the performance of the heat pipes depending on the parameter was investigated. The parameter is higher the performance is better. However, the improvement rate of the performance does not increase the increase rate of the height. In addition to, the parameter effect depending on heat input was investigated.

  • PDF

입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향 (Effect of Heat Input on Girth welds properties of High strain steel pipe)

  • 이진우;송우현;서동한;이종섭
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
    • /
    • pp.71-71
    • /
    • 2010
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

  • PDF

DP강의 전기저항점용접부 너깃직경에 미치는 Si 함량의 영향 (Effect of Si content on Nugget Diameter of Electric Resistance Spot Welded Dual Phase Steel)

  • 공종판;강길모;한태교;진광근;강정윤
    • Journal of Welding and Joining
    • /
    • 제29권5호
    • /
    • pp.99-105
    • /
    • 2011
  • In this study, effect of Si content on nugget diameter in electric resistance spot welded dual-phase(DP) steel was investigated. The cold rolled DP steels with different Si content (0.5, 1.0, 1.5, 2.0 wt.%) were used and thickness of those sheet was 1.2mm. With increasing Si content, nugget diameter was increased at the same welding current. This is attributed to increase of heat input result from high resistivity. Also, nugget diameter was increased with an increase in Si content for the same heat input. For this reason, the melting point of DP steel is lowered with an increase in the Si content. And solid DP steel can easily be transformed to a liquid phase because the low melting point. Finally, a prediction formula for the nugget diameter(N.D.) could be obtained in terms of heat input(Q) and melting point(M.P) as follows: N.D.(mm) = 0.11Q(J) - 0.0031 M.P.($^{\circ}C$) + 0.32.

입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향 (Effect of Heat Input on Girth Welds Properties of High Strain Steel Pipe)

  • 이진우;송우현;서동한;이종섭
    • Journal of Welding and Joining
    • /
    • 제27권6호
    • /
    • pp.25-30
    • /
    • 2009
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

사료 섬유질이 고온 스트레스를 받는 수탉 성계의 수분 출납, 혈액의 산-염기 평형, 체온 및 대사율에 미치는 영향 (Effects of Dietary Fiber on Water Balance, Blood Acid-Base Balance, Body Temperature, and Metabolic Rate of Adult Roosters under Heat Stress)

  • 이지훈;이봉덕;이수기;유동조;현화진
    • 한국가금학회지
    • /
    • 제22권3호
    • /
    • pp.133-144
    • /
    • 1995
  • One metabolism trial(Experiment I) and another respiration trial(Experiment II) were conducted to investigate the effects of dietary fiber supplementation(20% wheat bran) on the water balance, blood acid-base balance, body temperature, and metabolic rate of heat-stressed adult roosters. In Experiment I, twenty 20-wk-old SCWL roosters(BW 1.6 kg) were randomly alloted to 4 treatments with 5 birds per treatment and one per replicate. The 4 treatments were consisted of two temperature(21~22˚C vs. 34~35˚C) and two dietary fiber treatment(0% and 20% wheat bran), making Experiment I a 2x2 factorial. After 4 d of preliminary period, birds we subjected to 3-d collection period. Sixteen 20-wk-old SCWL roosters(BW 1.6 kg) were employed Experiment H, with two temperature(21~22˚C vs. 34~35˚C) and two wheat bran levels(0% and 20%). Brids were housed in individual metabolism cages under normal temperature(21~22˚C), at fed one of the experimental diet. After 4 d of preliminary period, a respiration trial with open-circuit gravimetric respiratory apparatus was carried out for each bird for 6 h, one by one, normal(20~21˚C) and hot(34~35˚C) temperatures. The ANOVA test and comparisons among treatment means were done at 5% probability level for both experiments. Results obtained from Experiment I and, II were summarized as follows, 1.The amounts of DM intake and excretion were significantly(P<.05) decreased by heat stress. The DM intake was not affected by the addition of 20% wheat bran, however, the amount of DM excretion was significantly increased by the high fiber diet. Thus, the DM metabolizability decreased significantly by the addition of 20% wheat bran. 2. The heat-stressed roosters increased the water intake and excreta moisture content significantly. Although not significant, the water intake tended to increase in roosters fed the 20% wheat bran diet. 3. The amounts of total water input and evaporative water loss were increased significantly by heat stress, and the addition of 20% wheat bran did not exert any influence on the total water input and evaporative water loss. However, roosters fed the 20% wheat bran diet increased the excreta water output significantly. 4. Neither the heat stress nor the dietary fiber did affect the blood pH, pCO2, and HCO$_3$- significantly. 5. The body temperature increased significantly by the heat stress. However, the high fiber deit failed to decrease the body temperature. 6. The heat-stressed roosters decreased the 02 consumption and C0$_2$ production, and increased the evaporative water loss significantly. However, the high fiber diet did not exert any infulence in this regard. It appears that the beneficial effect, if any, of high fibrous diet during heat stress episode may be due to the increased heat loss through the enhanced excreta water.

  • PDF