• 제목/요약/키워드: High heat input

검색결과 361건 처리시간 0.022초

선급 극후물재의 취성균열 전파 정지 인성에 미치는 용접변수의 영향 (Effect of welding variables on the crack arrest toughness of thick steel plate)

  • 류강묵;안규백;김태수;이태영;이종섭
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.103-103
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    • 2009
  • As the size of containership increased over 14,000TEU, thick steel plate with high strength has been used. The plate thickness increased over 70mm and yield strength of the steel plate was around $47kg_f/mm^2$. Many researchers reported that the thick welded plate has low crack arrest toughness. They noticed the crack arrest ability is dependent on the plate thickness. In other words, brittle crack propagates straightly along the welded line and make abrupt fracture in the thick plate which causes low $K_{ca}$. In this study, the other factors, especially welding heat input, to cause low crack arrest toughness was investigated for thick steel plate welds. EH grade steel plates were used in this study and 50 to 80 thick plates were tested to confirm thickness sensitivity. Electro gas welding (EGW) and flux cored arc welding (FCAW) were adopted to prepare the welded joints. Temperature gradient ESSO test was performed to measure $K_{ca}$ values with the variation of welding variables. As a result of this study, regardless of plate thickness, welding heat input to cause welding residual stress around crack path is a key factor to control the brittle crack propagation in welded joints.

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비화재보를 위한 X-ray tube 내 열 유동해석에 관한 연구 (A study on thermal fluid analysis in X-ray tube for non-fire alarm)

  • 윤동민;전용한
    • Design & Manufacturing
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    • 제16권2호
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    • pp.33-38
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    • 2022
  • Currently, Korea is an aging society, and it is expected to enter a super-aging society in about 4 years. Accordingly, many X-ray technologies are being developed. In X-rays, 99% of X-rays are converted into heat energy and 1% into light energy (X-rays). 99% of the thermal energy raises the temperature of the anode and its surroundings, and the cooling system is an important factor as overheating can affect the deterioration of X-ray quality and shortened lifespan. There is a method of forced air cooling using natural convection. Therefore, in this study, when X-rays were taken 5 times, Flow analysis was performed on heat removal according to temperature rise and cooling time for the heat generated at the anode of the X-ray tube (input power 60kW, 75kW, 90kW). Based on one-shot, the most rapid temperature rise section increased by more than 57% to 0.03 seconds, A constant temperature rises from 0.03 seconds to 0.1 seconds, It is judged that the temperature rises by about 8.2% or more at one time. After one-shot cooling, the cooling drops sharply from about 60% to 0.03 seconds, It is judged that the temperature has cooled by more than 86% compared to the temperature before shooting. One-shot is cooled by more than 86% with cooling time after 0.1 seconds, As the input power of the anode increases, the cooling temperature gradually increases. Since the tungsten of the anode target inside the X-ray tube may be damaged by thermal shock caused by a rapid temperature rise, an improvement method for removing thermal energy is required when using a high-input power supply.

SI 기관에서 초기 화염의 생성 및 성장에 대한 모델링 (A Modeling of Flame Initiation and Its Development in SI Engines)

  • 송정훈;선우명호
    • 대한기계학회논문집B
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    • 제23권2호
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    • pp.288-298
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    • 1999
  • In spark ignited engines, the electrical spark not only sets the time for the onset of combustion but also is able to greatly influence the character of the initial flame growth and the subsequent combustion, and thereby can influence engine performance. The relative importance of the ignition energy is particularly high under lean or high residual gas or exhaust gas recirculation (EGR). In this study, a modeling of flame Initiation and its development is proposed. Submodels consist in representing of cylinder pressure and temperature, heat transfer to cylinder wall, and flame kernel heat transfer to ambient air and to spark plug electrodes. The breakdown process and the subsequent electrical power input initially control the kernel growth while intermediate growth is mainly dominated by diffusion or conduction. Then, the flame propagates by the chemical energy, and laminar and turbulent flame velocity.

Si 첨가강의 레이저용접부 성형성에 미치는 용접변수의 영향 (Effect of laser welding variables on the formability of Si added steel welds)

  • 박준식;우인수;이종봉
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.121-123
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    • 2006
  • The aim of present study is to investigate the effect of welding parameters and heat treatment conditions on the formability of the laser welded silicon steel sheet. It was found that there is optimum range of the heat input ($0.6{\sim}0.7kJ/cm$) and gap distance ($0.125{\sim}0.150mm$) for the high tensile strength and the avoidance of the fracture in weld metal, Also, it was essential for the improvement of formability to perform pre- and post-welding heat treatment which cause the uniform mixture of base metal and welding consumable.

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3상 GIS Busbar내 자연대류에 대한 수치해석적 연구 (A Numerical Study on Natural Convection in A Three-Phase GIS Busbar)

  • 왕양양;한성진;김중경;강상모
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2008년도 춘계학술대회논문집
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    • pp.107-108
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    • 2008
  • The temperature rise of GIS (Gas Insulated Switchgear) busbar system is a vital factor that affects its performance. In this paper, a two-dimensional model is presented by commercial code CFX11 for the evaluation of natural convection in the busbar system. In the model, SF6 (Sulfur Hexafluoride) is used to insulate the high voltage device and improves the heat transfer rate. The power losses of a busbar calculated by the magnetic field analysis are used as the input data to predict the temperature rise by the nature convection analysis. The heat-transfer coefficients on the boundaries are analytically calculated by applying the Nusselt number considering material property and model geometry for the natural convection. The temperatures of the tank and conductors from CFX simulation and the experiment were compared. The results show a good agreement. In the future, we will calculate the 3-D model and try to reduce the temperature by adjusting some dimensional parameters.

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저항 업셋 용접방식에 따른 Zircaloy-4 핵연료 피복재 용접부의 미세조직 특성 (Microstructural Characteristics of Zircaloy-4 Nuclear Fuel Cladding Welds by Resistance Upset Welding Processes)

  • 고진현;김상호;박춘호;김수성
    • Journal of Welding and Joining
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    • 제20권3호
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    • pp.98-104
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    • 2002
  • A study on microstructures of welds for Zircaloy-4 sheath end closure by the resistance upset welding methods was carried out. Two upset welding process variations such as magnetic farce and multi-impulse resistance welding were used. Grain size and microhardness across welds were analysed in terms of welding parameters. Magnetic farce resistance weld with one cycle of unbalanced mode has smaller upset length and $\alpha-grain$ size in heat affected zone than those of multi-impulse resistance weld because of lower heat input and shorter welding time. Heat affected zone formed by two upset resistance welding variations revealed fine Widmanstatten structure or martensitic ${\alpha}'$ structure due to the high heating rate and foster cooling rate. Magnetic force resistance welds showed recrystallized grains before grain growth, whereas multi-impulse resistance welds showed full grain growth.

HAZ 연화부를 가진 TMCP형 고장력강판의 압축최종강도에 관한 연구 - 제 2 보 (Ultimate Compressive Strength Analysis of TMCP High Tensile Steel Plates with HAZ Softening(2nd Report))

  • 백점기;고재용
    • Journal of Welding and Joining
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    • 제9권2호
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    • pp.44-50
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    • 1991
  • The use of high tensile steel plates is increasing in the fabrication of ship and offshore structures. The softening region which has lower yield stress than base metal is located to prevent cracking in the conventional high tensile steel. Also, thermo mechanical control process(TMCP) steel with low carbon equivalent has the softening region which occurs in the heat affected zone when high heat input weld is carried out. The softening region in the high tensile steel gives rise to serious effect on structural strength such as tensile strength, fatigue strength and ultimate strength. In order to make a reliable structural design using high tensile steel plates, the influence of the softening on plate strength should be evaluated in advance. In the previous paper, the authors discussed the ultimate compressive strength of 50HT steel square plates with softening region. In this paper, the ultimate compressive strength with varying the yield stress of softening region and the aspect ratio of the plate is investigated by using the elasto-plastic large deformation finite element method.

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원자로 제어봉과 결합된 하이브리드 히트파이프의 CFD 해석 (CFD Analysis of a Concept of Nuclear Hybrid Heat Pipe with Control Rod)

  • 정영신;김경모;김인국;방인철
    • 한국유체기계학회 논문집
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    • 제17권6호
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    • pp.109-114
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    • 2014
  • After the Fukushima accident in 2011, it was revealed that nuclear power plant has the vulnerability to SBO accident and its extension situation without sufficient cooling of reactor core resulting core meltdown and radioactive material release even after reactor shutdown. Many safety systems had been developed like PAFS, hybrid SIT, and relocation of RPV and IRWST as a part of steps for the Fukushima accident, however, their applications have limitation in the situation that supply of feedwater into reactor is impossible due to high pressure inside reactor pressure vessel. The concept of hybrid heat pipe with control rod is introduced for breaking through the limitation. Hybrid heat pipe with control rod is the passive decay heat removal system in core, which has the abilities of reactor shutdown as control rod as well as decay heat removal as heat pipe. For evaluating the cooling performance hybrid heat pipe, a commercial CFD code, ANSYS-CFX was used. First, for validating CFD results, numerical results and experimental results with same geometry and fluid conditions were compared to a tube type heat pipe resulting in a resonable agreement between them. After that, wall temperature and thermal resistances of 2 design concepts of hybrid heat pipe were analyzed about various heat inputs. For unit length, hybrid heat pipe with a tube type of $B_4C$ pellet has a decreasing tendency of thermal resistance, on the other hand, hybrid heat pipe with an annular type $B_4C$ pellet has an increasing tendency as heat input increases.

FGB SAW 용접부 물성에 미치는 Ni과 Mo의 영향에 관한 연구 (Effect of Ni and Mo on Mechanical Properties of Submerged Arc Welds with Flexible Glasswool Backing)

  • 지춘호;최준태;김대주
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.55-55
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    • 2009
  • FGB(Flexible Glasswool Backing) Submerged Arc Welding has been one of the main welding processes for one side butt welding in shipbuilding industries, which can efficiently improve the welding productivity by the addition of a supplementary filler metal into the molten weld pool. As recent ships have become larger in size, the application of high tensile and higher grade of steels has been continuously increased. Single pass FGB SA welding process accompanies such a high heat input when welding thick plates that the mechanical properties of weld metal can be dramatically degraded. This study has been performed in order to obtain high toughness and tensile properties of high heat input FGB SA welds, and to evaluate the effect of alloy elements on their mechanical properties. To complete welding 25mm-thick EH36 grade steel plate by single pass, 1.2mm diameter and 1.0mm long cut wires has been distributed in the groove before welding, and three different test coupons have been made using C-1.5%Mn, C-1.8%Mn-0.5%Mo, and C-1.4%Mn-1.7%Ni cut wires to investigate the influence of nickel(Ni) and molybdenum(Mo) on the mechanical properties of welds. Test results showed that the addition of Ni and Mo effectively promotes the formation of Acicular Ferrite(AF), while significantly reducing the amount of Grain Boundary Ferrite(GBF) in weld metal microstructures, which resulted in a beneficial effect on low temperature impact toughness and strength.

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다차원 스펙트럼 해석법을 이용한 PDP TV의 저소음화 (Noise Reduction of PDP TV Using Multi-dimensional Spectral Analysis Method)

  • 양인형;정재은;곽형택;오재응
    • 한국소음진동공학회논문집
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    • 제21권1호
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    • pp.81-88
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    • 2011
  • The method is introduced for estimating the noise source contribution on the noise of PDP TV in a multiple-input system where the input sources may be coherent with each other. By the coherence function method, it is found that the biggest part of the noise source in the PDP TV noise is generated by the PCB boards which consume high power and produce high heat. This analysis is modeled as three-input/single-output system because the noise is generated by three main boards, X-board, Y-board, SMPS that are located close to each other. The coherence function method is proved to be useful tool for identifying of noise source. In this study, Transfer Path Analysis using MDSA is implemented to determine the quantitative noise contribution of each board for PDP TV with the rear case closed and with the rear case open. And the possibility of noise reduction is confirmed through the experimental method that isolates the most contributing board by adding sound-absorbing materials to it.