• Title/Summary/Keyword: High frequency heating

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Development a Two Step Heater Using Induction Heating Based on o High Frequency Resonant Inverter (고주파 공진형 인버터를 이용한 유도가열형 2단 히터)

  • Shin, Dae-Cheul;Kwon, Hyuk-Min
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.7
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    • pp.81-86
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    • 2005
  • Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter. By using high frequency inverter high frequency alternative current (HFAC) in the range of [kHz] can be made with conventional alternative current In this contribution IGBT module is used for high frequency inverter. In this paper are discussed action analysis and characteristics analysis of 1.5[kW]-Class half-bridge resonant inverter system and resonant metallic packaged. In addition, by using this system,t how two step heating superheated steam generator is developed and application of system are also discussed.

Characteristics of Mechanical Properties and Micro Structure according to High-Frequency Induction Heating Conditions in Roll Forming Process of a Sill Side Part (실사이드 부품의 롤포밍공정에서 고주파유도가열 부가조건에 따른 기계적 특성 및 미세조직 평가)

  • Kim, Kun-Young;Choy, Lee-Jon;Shin, Hyun-Il;Cho, Jun-Haeng;Lee, Chang-Hoon;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.87-94
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    • 2017
  • Hot stamping processes are possible for tensile strength 1.4 GPa but the strength reduction is appeared from the cooling performance unbalance. And the strength of roll forming process is below than that of hot stamping process owing to using the steel which is lower strength of boron steel. In this study, We provide roll forming process asssisted high-frequency induction heating to solve the problem of conventional one. The experiments were carried out at under various sill side part conditions: high-frequency induction heating conditions of 15, 18, 21, 24, 27 and 30 kW. The high-frequency induction heating temperature was checked with Infrared camera and the sill side parts of mechanical properties and microstructure were measured. The heating temperature of high frequency induction was measured to max $850^{\circ}C$ under the coil power of 30 kW. The tensile strength was 1.5 GPa and hardness was 490 Hv. The martensite structure was discovered under coil power of 30 kW. The weight of steel material sill side having thickness 1.5 mm and the boron steel sill side having thickness 1.2 mm were compared to weight effect. The boron steel sill side reduced 11.5% compared to steel. Consequently, manufacturing process of 1.5 giga-grade's sill side part was successfully realized by the roll forming assisted high-frequency induction heating methods.

A Study on the Induction Heating for Aluminum Sheet Using High-Frequency Resonant Inverter) (고주파 공진형 인버터를 이용한 알루미늄 박판가열에 관한 연구)

  • Shin, Dae-Chul;Kim, Sung-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.3
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    • pp.90-94
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    • 2004
  • In this treatise, The "Induction-Heating" and "The Skin Effect" which resulted from the High-Frequency using the High-Frequency Resonant Inverter are showed by this paper. It would research into "The Electro-magnetic Induction" and "The skin Effect" with an aluminum which is the typical paramagenetic metal. Ultimately, it was focused on the possibility of the heating for an aluminum sheet and draw up its practical use-plan.

Numerical analysis of induction heating for the application of line heating (선상 가열을 위한 고주파 유도 가열의 수치 해석)

  • Jung-Gyu Kang;Jang-Hyun Lee;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.3
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    • pp.110-121
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    • 2000
  • Gas heating, high frequency induction heating and laser heating can be used as the heat-source of line heating. Most of shipyards have been using the gas heating method for line heating. It is difficult to control the residual deformation of gas heating. High frequency induction heating is more feasible for the automation of line heating rather than the gas heating method since it is easy to control the magnitude of heat input. In this study, a numerical model of high frequency induction heating process is proposed for the application of the line heating. The simulation process of the induction heating is composed of the electromagnetic analysis, the heat transfer analysis, and the thermal deformation analysis.

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A Study on Characteristic of High Frequency Induction Heating for Local Heating (국부가열용 고주파 유도가열 특성에 관한 연구)

  • Jin, Hyung-Kook;Lee, Dong-Ju;Shin, Sang-Beom
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.60-60
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    • 2010
  • Since the curved hull plate was made by a series of manufacturing process including cold bending, manual local heating and correction work, the accuracy of curved plate strongly depends on the proficiency of worker. So the demands on the automatic local heating system for curved hull plate have continuously increased and the various researches relevant to it have been performed. Generally, the heat sources used for local heating were flame and induction heat. In terms of initial cost, flame heating is in a better favorable position than induction heating. However, from the viewpoint of the control of heat, induction heating has more advantage. So the various researches related to apply the induction heating to the automatic forming system has been performed. The purpose of this study is to establish the proper capacity of high frequency induction heating system for forming the curved hull plate. In order to do it, the proper coil shape for local heating was designed and the efficiency of induction heating system was determined by comparing of temperature results obtained by FEA and experiment. With the results, the extensive FEA was performed to identify the effect of heated plate dimension, cooling method and the capacity of induction heating system on the amount of heat loss introduced by induction heating. Based on the results, the proper capacity of high frequency induction heating system was proposed.

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A Study on the Frequency Control on the Induction Heating System Using Two Step Resonant Inverter (공진형 인버터를 이용한 2단 유도가열 시스템의 주파수제어에 관한 연구)

  • Yoo, Jae-Hoon;Shin, Dae-Cheul
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.1
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    • pp.95-103
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    • 2008
  • Proposed induction-heated system is innovative system which applied special high-frequency power circuit technique for thermal converse technique and IH(Induction-Heating) magnetic induction heating generated from induction-heated metallic package that is for distillation unit. In this occurs not burning, so that the working environment can be improved. This electromagnetic induction heating technique is used high frequency inverter. By using high frequency inverter high frequency alternative current (HFAC) in the range of [kHz] can be made with conventional alternative current. In this contribution IGBT module is used for high frequency inverter. In this paper are discussed action analysis and characteristics analysis of 1.5[kW]-Class half-bridge resonant inverter system and resonant metallic package. In addition, by using this system, how two step heating superheated steam generator is developed and application of system are also discussed.

Design of High Frequency Heating Power Supply System Using Peck Current Mode Control (피크전류모드 제어를 적용한 고주파 심부발열 전원장치 설계)

  • Xu, Guo-Cheng;Zheng, Tao;Piao, Sheng-Xu;Qiu, Wei-Jing;Kim, Hee-Je
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.1
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    • pp.61-65
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    • 2017
  • In this paper a prototype of high frequency heating power supply system based on the high frequency heating principle is designed to take the place of acupuncture, moxibustion, warm dressing treatment and some other traditional physical therapy methods. Which possess the advantages of low cost, convenient, easy operation and good effect. The high frequency heating power supply can generate a pulse voltage of more than 1KV with 300KHz switching frequency to heat the patient's skin. The skin temperature can reach to $41{\sim}42^{\circ}C$. The peak current control method is used to maintain the skin temperature in the designed range. The design of the main circuit is based on the flyback converter topology. An easier and practical design method is proposed in this paper. The power supply system prototype is verified to be stable and reliable by both the simulation and experimental results.

Fluid Heating System using High-Frequency Inverter Based on Electromagnetic Indirect Induction Heating

  • Kim Yong-Ju;Shin Dae Cheul;Kim Kee Hwan;Uchihori Y.;Kawamura Y.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.69-74
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    • 2001
  • In this Paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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Utility AC Frequency to High Frequency AC Power Frequency Converter without Electrolytic Capacitor Link for Consumer Induction Heating Appliances

  • Sugimura, H.;Eid, A.;Lee, H.W.;Kwon, S.K.;Suh, K.Y.;Nakaoka, M.
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1364-1367
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    • 2005
  • In this paper, a novel prototype topology of soft switching PWM controlled high frequency AC power conversion circuit without DC voltage smoothing chemical capacitor filter link from the voltage grid of utility frequency AC power supply source with 60Hz-100V or 60Hz-200V is proposed and introduced for innovative consumer induction heating(IH) boiler applications as hot water producer, steamer and super heated vapor steamer.

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