• Title/Summary/Keyword: High frequency Induction Welding

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Development of Full-Bridge High-Frequency Resonant Inverter for Electromagnetic Induction Heating (전자유도가열용 Full-Bridge 고주파 공진형 인버터의 개발)

  • 권혁민;신대철;김용주;김기환
    • Proceedings of the IEEK Conference
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    • 2003.07c
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    • pp.2943-2946
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    • 2003
  • In this paper are described the indirect induction healed boiler and induction boated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20[kHz]to 50[kHz]. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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A Study on the Development of Induction Heating System for Using Full-Bridge High-Frequency Resonant Inverter (Full-Bridge 고주파 공진형 인버터를 이용한 유도가열시스템의 개발에 관한 연구)

  • Kwon H.M.;Kim S.H.;Shln D.C,;Kim Y.J.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.19-22
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    • 2003
  • In this paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20 [kHz] to 50 [kHz]. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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A Study on the High-Frequency Resonant Inverter System for Indirect Induction Heating (간접유도가열용 고주파 공진형 인버터 시스템에 관한 연구)

  • Kwon H. M.;Shin D. C.;Kim K. H.;Kim Y. J.
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.322-325
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    • 2002
  • In this paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted Into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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Electromagnetic Indirect Induction Fluid Heating System using High-Frequency Inverter and Its Performance Evaluations (전압형 고주파 인버터를 이용한 간접유도가열 열유체 에너지시스템과 그 성능평가)

  • Kim, YJ;Shin, DC;Kim, KH;Uchihori, Y;Kawamura, Y
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.483-486
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    • 2001
  • This Paper the state-of-the art indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter whice can operate in the frequency range from 20kHz to 50kHz. A specially-designed induction heater composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates is inserted into the ceramic type vessel with external working coil connected to the inverter and tubelence fluid through this induction heater in moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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A Study on Rapid Mold Heating System using High-Frequency Induction Heating (고주파 유도가열을 사용한 급속 금형가열에 관한 연구)

  • Jeong, Hui-Tack;Yun, Jae-Ho;Park, Keun;Kwon, Oh-Kyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.5
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    • pp.594-600
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    • 2007
  • Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat a conductive workpiece by means of high-frequency electric current caused by electromagnetic induction. Because the induction heating is a convenient and efficient way of indirect heating, it has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers an experimental investigation on the rapid heating using the induction heating and rapid cooling using a vortex tube in order to eliminate an excessive cycle time increase. Experiments are performed in the case of a steel cup mold core with various heating and cooling conditions. Temperature is measured during heating and cooling time, from which appropriate mold heating and cooling conditions can be obtained.

Microstructrue and Mechanical Properties of A3003 Aluminium Alloy Welds by Heat-treatment (열처리된 A3003 알루미늄합금 용접부의 미세조직 및 기계적 특성)

  • Lee, Il-Cheon;Song, Yeong-Jong;Gook, Jin-Seon;Yoon, Dong-Joo;Kim, Byung-Il
    • Journal of Welding and Joining
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    • v.25 no.5
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    • pp.51-57
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    • 2007
  • The present work was aimed to examine the variation of microstructure and mechanical properties by annealing($100{\sim}620^{\circ}C$, $2{\sim}8hr$) in A3003 Al alloy welded pipes. The A3003 Al alloy pipes with 34 mm in external diameter and 1.3 mm in thickness were manufactured by high frequency induction welding with the V shaped convergence angle $6.7^{\circ}$ and power input 50 kW. The tensile and yield strength decreased with increasing the annealing temperature remarkably, but elongation increased remarkably. Vickers hardness in welds decreased with increasing the annealing temperature remarkably. The primary intermetallic compound of $Al_{12}(Fe,\;Mn)_2Si$ was precipitated in welds as the same base metal. In a certain experimental condition, the welds line in A3003 alloys disappeared at $450^{\circ}C$ for 2 hr because of the same mechanical property and structure between welds and base metal.

A Study of the Effects of Process Variables on Temperature and Magnetic-flux Distribution in Induction Heating of Steel Plate (강판의 유도가열에서 공정변수가 온도 및 자속분포에 미치는 영향에 관한 연구)

  • 배강열;이태환;양영수
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.526-533
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    • 2001
  • Induction heating of float metal products has an increasing importance in many applications, because it generates the heat within workpiece itself and provides high power densities and productivity. In this study, the induction heating of a steel plate to simulate the line heating is investigated by means of the Finite Element Analysis of the magnetic field and temperature distribution. A numerical model is used to calculate temperature distribution within the steel plate during the induction heating with a specially designed inductor. The effects of materital properties depending on the temperature and magnetic field are taken into consideration in an iterative manner. The simulation results show good magnetic field with experimental data and provide good understanding of the process. Since the numerical model demonstrates to be suitable for analysis of induction heating process, the effects of air gap and frequency on magnetic-flux and power-density distribution are also investigated. It is revealed that these process parameters have an important roles on the electro-magnetic field and power-density distribution governing the temperature distribution of the plate.

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Implementation of Low Frequency Welding Pre-heating System Using Induction Heating (유도가열 기법을 이용한 저주파 용접예열 시스템 구현)

  • Yang, Juyeong;Kim, Soochan;Park, Junmo
    • Journal of the Institute of Convergence Signal Processing
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    • v.19 no.2
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    • pp.61-67
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    • 2018
  • Welding preheating means that the surface of the base material to which the metal is welded before the main welding is heated to a constant temperature. It prevents the cracks of the adjacent influences such as reduction of material hardening degree by controlling the cooling rate, suppression of segregation of impurities, prevention of thermal deformation, and moisture removal. For this reason, it is a necessary operation for high quality welding. Induction heating is an efficient heating method that converts electric energy into heat energy by applying electromagnetic induction phenomenon. Compared with combustion heat generated by gas and liquid, it is clean, stable, and economical as well as rapid heating. It can be heated regardless of the shape, depth and material of the heating body by modifying the shape of the frequency and the coil with a simple structure. In this paper, we implemented a low frequency welding preheating system using induction heating technique and observed the temperature changes of coil resistance, inductance and automotive transmission parts according to the height of each transmission in winding coil for three kinds of automotive transmission parts. We confirmed that the change of current is a very important factor in the low frequency heating.