DOI QR코드

DOI QR Code

A Study on Rapid Mold Heating System using High-Frequency Induction Heating

고주파 유도가열을 사용한 급속 금형가열에 관한 연구

  • 정희택 (한국생산기술연구원 열유체시스템팀) ;
  • 윤재호 (한국생산기술연구원 열유체시스템팀) ;
  • 박근 (서울산업대학교 기계설계.자동화공학부) ;
  • 권오경 (한국생산기술연구원 열유체시스템팀)
  • Published : 2007.05.01

Abstract

Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat a conductive workpiece by means of high-frequency electric current caused by electromagnetic induction. Because the induction heating is a convenient and efficient way of indirect heating, it has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers an experimental investigation on the rapid heating using the induction heating and rapid cooling using a vortex tube in order to eliminate an excessive cycle time increase. Experiments are performed in the case of a steel cup mold core with various heating and cooling conditions. Temperature is measured during heating and cooling time, from which appropriate mold heating and cooling conditions can be obtained.

Keywords

References

  1. Selden, R., 2000, 'Thin Wall Molding of Engineering Plastics a Literature Survey,' J. Injection Molding Tech., Vol. 4, pp. 159-166
  2. Jim, F., 1995, 'Thin Wall Molding Differences in Processing over Standard Injection Molding,' Proceedings of the SPE Annual Technology Conference, Vol. 41, pp. 430-433
  3. Kim, B. H., Suh, N. P., 1986, 'Low Thermal Inertia Molding,' Polym. Plast. Technol. Eng., Vol. 25, pp. 73-93 https://doi.org/10.1080/03602558608070076
  4. Jansen, K. M. B., Flaman, A. A. M., 1994, 'Construction of Fast-Response Heating Elements for Injection Molding Applications,' Polym. Eng. Sci., Vol 34, pp. 894-897 https://doi.org/10.1002/pen.760341105
  5. Yao, D., Kim, B., 2002, 'Development of Rapid Heating and Cooling Systems for Injection Molding Applications,' Polym. Eng. Sci., Vol. 42, pp. 2471-2481 https://doi.org/10.1002/pen.11133
  6. Yao, D. Kim, B., 2002, 'Increasing Flow Length in Thin Wall Injection Molding Using a Rapidly Heated Mold,' Polym. Plast. Technol. Eng., Vol. 415, pp. 819-832 https://doi.org/10.1081/PPT-120014390
  7. Park, K., 2004, 'A Study on Flow Simulation and Deformation Analysis for Injection-Molded Plastic Parts Using Three-Dimensional Solid Elements,' Polym Plast. Technol. Eng., Vol. 43, pp. 1569-1585 https://doi.org/10.1081/PPT-200030276
  8. Park, K., Kim, B. H., 2006, 'A Study on Improvement of Flow Characteristics for Thin-Wall Injection Molding by Rapid Mold Heating,' Transactions of Materials Processing, Vol. 15, No. 1, pp. 15-20 https://doi.org/10.5228/KSPP.2006.15.1.015
  9. Chen, S. C., Peng, H. S., Chang, W. R. and Jong, W. R., 2004, 'Simulations and Verifications of Induction Heating on a Mold Plate,' Int. Comm. Heat Mass Transfer, Vol. 31, pp. 971-980 https://doi.org/10.1016/j.icheatmasstransfer.2004.05.007
  10. Chang, J. A. Chen, S. C. and Cin, J. C., 2006, 'Rapid Mold Temperature Control on Micro-Injection Molded Parts with High Aspect Ratio Micro-Features,' Proceedings of the SPE Annual Technology Conference, Vol. 52, pp. 1275-1279 https://doi.org/10.1088/0960-1317/16/9/005
  11. Park, K., Hwang, J. J, Kwon, O. K. and Yun, J. H., 2007, 'Finite Element Analysis of Induction Heating Process for Development of Rapid Mold Heating System,' Trans. of Mat. Proc. Tech., Vol. 16, pp. 113-119 https://doi.org/10.5228/KSPP.2007.16.2.113
  12. Kwon, O. K., Yun, J. H., Cha, D. A., Jung, S. Y. and Park, K., 2006, 'Development of Rapid Mold Heating System Using Induction Heating(2),' Proceedings of the KSME 2006 Fall Annual Meeting, pp. 1296-1301

Cited by

  1. Temperature Dependence and Magnetic Properties of Injection Molding Tool Materials Used in Induction Heating vol.51, pp.9, 2015, https://doi.org/10.1109/TMAG.2015.2428215
  2. Induction Heating Device for Dental Implant Removal vol.40, pp.5, 2016, https://doi.org/10.3795/KSME-B.2016.40.5.305
  3. Three-dimensional numerical modeling of an induction heated injection molding tool with flow visualization vol.85, pp.1-4, 2016, https://doi.org/10.1007/s00170-015-7955-8
  4. Integrated Numerical Analysis of Induction-Heating-Aided Injection Molding Under Interactive Temperature Boundary Conditions vol.34, pp.5, 2010, https://doi.org/10.3795/KSME-A.2010.34.5.575
  5. Eliminating weldlines of an injection-molded part with the aid of high-frequency induction heating vol.24, pp.1, 2010, https://doi.org/10.1007/s12206-009-1127-4