• Title/Summary/Keyword: High fracture toughness

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A Study on Hot Straining Embrittlement of Coarse Grained HAZ in Steel Weldments (강 용접열영향부 조립역의 열변형취화에 관한 연구)

  • 정세희;김태영;임재규
    • Journal of Welding and Joining
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    • v.3 no.1
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    • pp.22-31
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    • 1985
  • Hot straining embrittlement is one of the most important factors which cause the brittle fracture initiation even in the service temperature in the case of mild steel and high tensile steel. Therefore it is necessary to analyze thoroughly the hot straining embrittlement occurred in weld HAZ of the structural steels. The behaviors of plastic deformation and fracture toughness at the notch tip of the hot strained weld HAZ in structural steels (SB 41 KS, SA 588-Grade A ASTM) have been studied by the recrystallization technique and crack opening displacement (COD) test method. The obtained results are summarized as follows; 1. The plastic zone is formed at the notch tip of weld HAZ owing to nomotonic and cyclic hot stran, and the maximum plastic strain increases with the accumulated hot straining amounts. 2. The distribution of the effective strain at the plastic deformed zone in HAZ can be determined as follows; (.epsilon. over bar $_{p}$ )$_{\chi}$=.epsilon. over bar $_{cr}$ ( $R_{/chi}$/.chi.)$^{m}$ where, .epsilon. over bar $_{cr}$ : (SB 41; .epsilon. over bar $_{cr}$ = 0.2, SA 588; .epsilon. over bar $_{cr}$ = 0.1) 3. The embrittlement of weld HAZ in SB 41 and SA 588 is influenced by hot strain, and the degree of embrittlement becomes deeper with hot straining amounts. 4. The embrittlement of weld HAZ of SB 41 is not influenced by the hot straining amounts until .epsilon. over bar $_{max}$ = 0.36, $R_{\chi}$ = 0.065mm, however the embrittlement of structure in SA 588 is considerably influenced even by a small quantity of the hot straining amounts.s.

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Impact and Delamination Failure of Multiscale Carbon Nanotube-Fiber Reinforced Polymer Composites: A Review

  • Khan, Shafi Ullah;Kim, Jang-Kyo
    • International Journal of Aeronautical and Space Sciences
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    • v.12 no.2
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    • pp.115-133
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    • 2011
  • Fiber reinforced polymer composites (FRPs) are being increasingly used for a wide range of engineering applications owing to their high specific strength and stiffness. However, their through-the-thickness performance lacks some of the most demanding physical and mechanical property requirements for structural applications, such as aerospace vehicles and military components. Carbon nanotubes (CNTs) and carbon nanofibers (CNFs), due to their excellent mechanical, thermal and electrical properties, offer great promise to improve the weak properties in the thickness direction and impart multi-functionality without substantial weight addition to FRPs. This paper reviews the progress made to date on i) the techniques developed for integration of CNTs/ CNFs into FRPs, and ii) the effects of the addition of these nanofillers on the interlaminar properties, such as such interlaminar shear strength, interlaminar fracture toughness and impact damage resistance and tolerance, of FRPs. The key challenges and future prospects in the development of multiscale CNT-FRP composites for advanced applications are also highlighted.

J_{Ic}$ evaluation of smooth and side-grooved CT specimens in submerged arc-welded SB 41 (SB41강 潛弧熔接部의 平滑 및 側面을 CT試驗片의 J_{Ic}$ 評價)

  • 오세욱;안광주;이태종
    • Journal of Welding and Joining
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    • v.4 no.1
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    • pp.47-57
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    • 1986
  • The elastic-plastic fracture toughness J_{Ic}$ of submerged arc welded structural steel $SB_{41}$ which has the properties of low strength and high ductility was discussed, especially paying attention to a comparison between two methods recommended by ASTM and JSME. $J_{IC}$ tests were carried out with compact specimens by means of R-curve, SZW, ultrasonic and electric potential methods. Based on the investigations in this study, the results obtained are as follows; (1) The JSME R-curve method gave the smallest $J_{IC}$ values which were physically closest to the crack initiation and seemed to be more practical and stable procedure between the two R-curve methods. (2) The JSME SZW method tended to slightly overestimate the $J_{IC}$ values at initiation of ductile tearing. (3) The ultrasonic and electric potential methods which also had a tendency to overestimate these $J_{IC}$ values were confirmed to be applicable and useful in determining these values. (4) The $J_{IC}$ values by the JSME R-curve method were 18.06 kgf/mm and 17.25kgf/ mm for the smooths and the side grooved CT specimen respectively.

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Crystallization of Borosilicate Glasses for High-Strength Bulletproof Materials (고강도 방탄소재를 위한 Borosilicate 유리의 결정화)

  • Lee, Hyun-Suk;Shim, Gyu-In;Choi, Se-Young
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.3
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    • pp.358-364
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    • 2013
  • Borosilicate glass(GVB-Solutions in glass, 2mm, Germany) was prepared in the composition of $80.4SiO_2-4.2Na_2O-2.4Al_2O_3-13.0B_2O_3$. The 2-step crystallization was performed around $584^{\circ}C$ of glass transition temperature ($T_g$), and $774^{\circ}C$ of crystallization temperature($T_c$). The maximum nucleation rate was $8.8{\time}10^9/mm^3{\cdot}hr$ at $600^{\circ}C$ and the maximum crystal growth rate was 3.5nm/min at $750^{\circ}C$. The maximum mechanical properties were observed at 22.8% of volume fraction, the strength, hardness and fracture toughness was 555MPa, $752kg/mm^2$, $1.082MPa{\cdot}mm^{1/2}$. The crystal size of 177nm which has volume fraction of 22.8% showed maximum strength of 562MPa, it is about 157% higher than parent borosilicate glass. From these results, the crystallized borosilicate glass can be applied weight lighting of bullet proof materials.

Characteristics of Sialon ceramics by Kinds of Additive $Al_2O_3\;and\;Y_2O_3$ (소결보조재 $Al_2O_3$$Y_2O_3$종류에 따른 사이알론 세라믹스의 특성)

  • Park, S.W.;Moon, S.J.;Ahn, S.H.;Kim, J.S.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.50-54
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    • 2008
  • Various Sialon ceramics were fabricated by hot-pressing mixtures of $Si_3N_4$ with additive $Y_2O_3$ and $Al_2O_3$. The polished specimen of SiAlON $I{\sim}III$ went on increasing in strength by heat treatment, heat treated non-polished specimen were similar or up to polished specimen in strength. The polished specimen of both SiAlON IV and V showed a very high strength, but were not Increasing of strength by heat treatment. All specimens were fractured on the surface and at the inner flaws. Surface fractures were initiated from the polished surface flaw and corner flaw. Inner fractures were initiated from an internal defect.

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Effect of Heat Treatments on Welding Residual Stresses of 18% Ni Maraging Steel (18% Ni 마레이징강의 용접 잔류 응력에 미치는 열처리의 영향)

  • 배강열;나석주;김원훈
    • Journal of Welding and Joining
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    • v.11 no.2
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    • pp.53-61
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    • 1993
  • One of the most interesting and promising steel groups considered for the rocket motor case, aircraft and aerospace component is the maraging(martensitic plus aging) nickel steel, developed by International Nickel Company in 1960. This material attains a very high strength with good fracture toughness by simple heat treatments which do not involve a quenching. Full strength can be obtained by "maraging" at 480.deg. for 3 hours for the 18% Ni maraging steel. The effect of heat treatments was considered on the residual stress field of 18% Ni maraging steel weldments. In experiments, various heat treatments such as stress relieve heat treatment, aging and solution heat treatment were carried out of the GTA weldments and the residual stresses were measured by using the hole drilling method. Whereas the conventional pattern of residual stress shows the stresses to be maximum along the weld centerline with tensile stress extending into the heat affected zone, the pattern in maraging steels shows the centerline stress to be compressive. After welding, a series of aging, solution heat treatment and solution heat treatment plus aging treatment were carried out and the residual stresses were measured to reveal that these heat treatments almost completely remove the welding residual stresses.

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Evaluation of Residual Strength in Damaged Brittle Materials (취성재의 손상후 잔류강도 평가)

  • Oh, Sang-Yeob;Shin, Hyung-Seop;Suh, Chang-Min
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.137-142
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    • 2001
  • In structural applications, brittle materials such as soda-lime glasses and ceramics are often subjected to multiaxial stress. Brittle materials with crack or damaged by foreign object impacts are abruptly fractured from cracks, because of their properities of very high strength and low fracture toughness. But in most cases, the residual strength has been derived from tests under uniaxial stress such as a 4-point bend test. The strengths under multiaxial stresses might be different from the strength. In comparable tests, the residual strength under biaxial stress state by the ball-on-ring test was greater than that under the uniaxial one by the 4-point bend test. In the case that crack having 90deg. to loading direction, the ratio of biaxial to uniaxial flexure strength was 1.12. At a different crack angle to loading direction when it was evaluated by the 4-point bend test, the residual strength was different and the ratio of 45deg. to 90deg. was 1.16.

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Efficient MQL-based Drilling of Inconel 601 (인코넬 601의 효율적인 MQL드릴링 가공)

  • Park, Ki-Beom;Cho, Young-Tae;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.1-8
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    • 2018
  • In drilling Inconel 601, which is used for compressor cases in aircraft engines, a lot of cutting oil must be supplied. This prevents tools from wear and fracture due to the heat buildup resulting from the high-temperature resistance and toughness of this alloy. However, the cutting oil supply has compromised the machining environment. This has caused attention to shift to an environmentally friendly cutting fluid supply system called the Minimum Quantity Lubrication(MQL) system. The aim of this study was to find a more efficient drill processing method using MQL and to verify its performance. To that end, the properties of Inconel that make it difficult -to -drill were studied by a comparison with the drilling of SM45C. Specific factors (i.e., cutting force and tool wear) were examined in relation to the conditions in the MQL-based drilling system. Based on these results, a sealed cover and step feed were proposed as measures to increase the effectiveness of the MQL system. The efficiency of the proposed method was established.

The Study about Characteristics of Welding Consumable and Weld Metal for EGW (EGW 용접재료 및 용접부 특성에 관한 연구)

  • Lee, Jeong-Soo;Yun, Jin-Oh;Jeong, Sang-Hoon;Park, Chul-Gyu;An, Young-Ho
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.79-83
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    • 2010
  • In this study, newly developed welding consumables for EGW were welded in EH 36 TM steel plates and their welded joints were evaluated in point of mechanical properties and microstructures compared with imported consumables. Newly developed welding consumables were evaluated as good arc stability and slag fluidity, substantially the same with imported products. The tensile strength of all welded joints were sufficient to meet the requirements specified in a ship’s classification(490~640MPa) and all areas of fracture were heat affected zone(HAZ). Charpy absorbed energy values of all EG welded metals were sufficient to meet the requirements of classification(min. 34J) and those of newly developed wires were evaluated to be better than those of imported wires. As a result observing microstructures of single and tandem EG welded metals through optical and scanning electron microscope (OM&SEM), no grain boundary ferrite(PF(G)) were created in a prior austenite grain boundary and a volume fraction of a fine acicular ferrite were observed very high.

Analysis of Welding Residual Stress Redistributions on Notched Multi-pass FCA Butt Weldment (노치가공에 의한 다층 FCA 용접부의 잔류응력 재분포 특성)

  • Bang, Hee-Seon;Bang, Han-Sur;Oh, Ik-Hyun;Kim, Jun-Hyung
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.86-91
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    • 2010
  • In the present study, two-dimensional plane deformation thermo elasto-plastic analysis has been carried out, in order to investigate the thermal and mechanical behaviour (residual stress, plastic strain, magnitude of stress and their distribution and production mechanism) on multi-pass FCA butt weldment of high strength EH36-TMCP ultra thick plate. Moreover, this study can be considered as a basis for analysing the fracture toughness, KIC, and its effect on welding residual stress redistribution with notch on multi-pass FCA butt weldment, in future. The results of welding residual stress obtained from thermo elasto-plastic analysis has been compared and verified with the results measured by XRD.