• Title/Summary/Keyword: High force

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Inertia Force Problem and Nozzle Contact Mechanism on Linear Motor Drive Injection Molding Machine (리니어모터식 사출성형기의 반력문제 및 노즐터치기구)

  • Bang, Yeong-Bong;Yun, Deung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.171-177
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    • 2002
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. But direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic leakage. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

Position/Force Control of a Robot by a Nonlinear Compensator and Feedforward Control (비선형 보상기와 피드포워드 제어에 의한 로봇의 위치/힘 제어)

  • 황용연
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.2
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    • pp.232-240
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    • 1998
  • This paper deals with a hybrid position/force control of a robot which is moving on the constrained object with constant force. The proposed controller is composed of a position and force controller. The position controller has a nonlinear compensator which is based on the dynamic robot model and the force controller is attached by feedforward element. A direct drive robot with hard nonlinearity which is controlled by the proposed algorithm has moved on the constrained object with a high stiffness and low stiffness. The results show that the proposed controller has more vibration suppression effects which is occurred to the constrained object with a high stiffness, than a existing feedback controller, and accurate force control can be obtained by comparatively a small feedback gain.

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Control and Evaluation of a New 6-DOF Haptic Device Using a Parallel Mechanism (병렬구조를 이용한 새로운 6자유도 역감제시 장치의 제어 및 평가)

  • Yun, Jeong-Won;Ryu, Je-Ha
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.2
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    • pp.160-167
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    • 2001
  • This paper presents control and evaluation of a new haptic device with a 6-DOF parallel mechanism for interfacing with virtual reality. This haptic device has low inertial, high bandwidth compactness, and high output force capability mainly due to of base-fixed motors. It has also wider orientation workspace mainly due to a RRR type spherical joint. A control method is presented with gravity compensation and with force feedback by an F/T sensor to compensate for the effects of unmodeled dynamics such as friction and inertia. Also, dynamic performance has been evaluated by experiments. for force characteristics such as maximum applicable force, static-friction force, minimum controllable force, and force bandwidth Virtual wall simulation with the developed haptic device has been demonstrated.

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Friction and Pull-off Forces on Submicron-Size Asperity Measured in High Vacuum

  • Ando, Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.57-58
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    • 2002
  • Asperity arrays and Independent asperities were fabricated on a silicon plate. Then pull-off and friction forces were measured on each asperity pattern by using AFM (atomic force microscope) in humid air and high vacuum of $2{\times}10^{-5}$ Pa. The probe of AFM cantilever has a flat square of about $1\;{\mu}m^2$ on its tip. The results showed that the pull-off force was proportional to the curvature radius of asperity peak in each ambient condition. The friction force was proportional to the pull-off force and was slightly higher in the humid air than in the high vacuum.

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Lorentz Force Type Self-Bearing Motor with 2-Pole Flux Distribution for Levitation and 4-Pole for Rotation (부상용 2극과 회전용 4극 자속 분포를 갖는 로렌쯔형 자기 부상 모터)

  • ;Yohji Okada
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.482-487
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    • 2001
  • This paper introduces a Lorentz force type four-pole self-bearing motor, where the new pole arrangement of a stator is intended to function both as a synchronous PM motor and as a magnetic bearing. The Lorentz force type has some good points such as linearity of control force, freedom from flux saturation, and high efficiency unlike conventional self-bearing motors. Mathematical expressions of torque and radial force are derived to show that they can be separately controlled regardless of rotational speed and time. To verify the proposed theory, a prototype is made, where a ring-shape outer is actively controlled in two radial directions while the other motions are passively stable supposing the radial stability. Through some experiments, it is shown that the proposed scheme can provide high capability and feasibility for a small high-speed self-bearing motor.

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An Experimental Study on the Fatigue Behavior of Torque Shear Type High Tension Bolted Joints (Torque Shear형 고장력 볼트 이음부의 피로거동에 관한 실험적 연구)

  • CHANG, Dong Il;Lee, Sung Uk
    • Journal of Korean Society of Steel Construction
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    • v.8 no.3 s.28
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    • pp.151-160
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    • 1996
  • The fatigue test under the constant amplitude repeated loading is performed to investigate the fatigue behavior of the Torque Shear type high tension bolted joint which is able to manage the axial force uniformly. From the test results, it's known that the reduction of the axial force of T/S bolt followed by the elasped time is similar to that of the high tension bolts. The difference of relaxation is not occurred according to the position of bolts, the size of the introduced axial force but the effect of the variation of temperature is large. In the reduction of the axial force followed by the cumulation of the fatigue load, the outer bolt is larger than the inner bolt. This result depends on the difference in the distribution of the non-slip zone. The variation of the surface roughness affects the slip and the reduction of the anal force.

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Design and Thrust Force Measurement of LSM for High-Speed Maglev Train (초고속 자기부상열차용 LSM 설계 및 추력 측정 시험)

  • Oh, Se-Young;Lee, Chang-Young;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.10
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    • pp.1473-1478
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    • 2014
  • This paper deals with design and thrust force measurement of EMS type LSM for propulsion of the high-speed maglev train. The load of maglev train is calculated, and the design equations of the LSM are presented, and the LSM which is suitable for the operation of short-distance test track is designed. In addition, the finite element analysis is performed to confirm the back-EMF and thrust force characteristics of the LSM designed model. A short length LSM prototype model is manufactured. Finally, the thrust force of the LSM is measured by the method applying dc current to the stator winding instead of three-phase ac current. And the validity of the design and analysis is verified by this measurement.

A study on the Modeling of Tool Motion and High Accuracy Surface Generation by Use of Cutting Force Signal (절삭력 신호를 이용한 공구운동의 모델링과 고정도 표면생성에 관한 연구)

  • 김정두;이은복
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.1951-1962
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    • 1993
  • The creation process of a typical machined surface is treated here as a dynamic system. An investigation is carried out to establish a relationship between the characteristics of cutting force fluctuations that cause vibration response of the tool-workpiece system and the formation of surface in face cutting by sintered carbide cutting tool. Cutting force is measured and analyzed in frequency domain. The power spectral densities of cutting force give a useful information in surface generation and it can be used to find out the control factor of surface roughness. The terms, PSD ratio & Normalized spindle frequency PSD, are defined and when the value of power in spindle frequency is absolutely little but relatively large, it is obtained high accuracy surface roughness. The aim of this research is to find surface profile by measured and analyzed cutting force signals. The simulation of surface generation gives the comprechension of its mechanism and help to predict and control the surface quality. In this study, it is suggested what informations about surface generation can be acquired from the cuttuing force signal and an way of generating a better surface.

EXPERIMENTAL REPRODUCTION AND NUMERICAL ANALYSIS OF THE SIDE FORCE ON AN OGIVE FOREBODY AT A HIGH ANGLE OF ATTACK (고받음각 동체에 발생하는 측력의 실험적 재현 및 수치적 분석)

  • Lee, E.S.;Lee, J.I.;Lee, K.S.
    • Journal of computational fluids engineering
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    • v.18 no.1
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    • pp.28-35
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    • 2013
  • Behavior of the side force generated at high angles of attack by two ogive-cylinder bodies of revolution with nose fineness ratio of 2.3 (B1) and 3.5 (B2) and the effect of a strip placed close the nose tip of each body (B1S and B2S) are analyzed through the wind tunnel test at ReD=200,000 and a=42~60 deg. The side force generated by B1 is increased by placing a strip. The side force generated by B2 is in the starboard direction and its magnitude is higher than that of the B1S. The effect of the strips with various dimensions placed on B2 is investigated. It is found that the 4-layer strip placed on the starboard reversed the direction of the side force into port direction. It is confirmed by numerical simulations that the strip promotes the flow separation and increases the average pressure on the side where it is placed and consequently produces the side force in the corresponding direction.

Analysis of How the Bonding Force between Two Assemblies Affects the Flight Stability of a High-speed Rotating Projectile (이종결합 고속회전 발사 탄의 비행 안정성에 결합력이 미치는 영향성 분석)

  • Lee, Sang-bong;Choi, Nak-sun;Lee, Jong-hyeon;Kim, Sang-min;Kang, Byung-duk
    • Journal of Korean Society for Quality Management
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    • v.49 no.3
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    • pp.255-268
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    • 2021
  • Purpose: We sought to understand why a high-speed rotating projectile featuring a fuze-and-body assembly sometimes exhibited airburst, and we intended to improve the flight stability by eliminating airburst. Methods: We performed characteristic factor analysis, structural mechanics modeling, and dynamic modeling and simulation; and we scheduled firing tests to discover the cause of airburst. We used a step-by-step procedure to analyze the reliability function for selecting the bonding force standard that prevents airburst. Results: The 00MM high-speed rotating projectile features a fuze bonded to a body assembly; the bonding sometimes can break on firing. The resulting contact force, vibration and roll damping during flight generated yaw. Flight became unstable; fuze operation triggered an airburst. Our reliability test improved the bonding force standard (the force was increased). When the bonding force was at least the minimum required, a firing test revealed that airburst/flight instability disappeared. Conclusion: Analysis and identification of the causes of flight instability and airburst render military training safer and enhance combat power. Ammunition must perform as designed. Our method can be used to set standards that improve the performances of similar types of ammunition.