• Title/Summary/Keyword: High fatigue strength

Search Result 707, Processing Time 0.028 seconds

Evaluation of Fatigue Strength of Weld According to Load of Piping materials for Water Supply and Drainage (상.하수도 배관재 용접부의 하중에 따른 피로강도 평가)

  • Park, Keyung-Dong;Ryu, Hyoung-Ju
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2005.11a
    • /
    • pp.224-225
    • /
    • 2005
  • The lightness of components required on marine and shipbuilding industry is requiring high strength of components. In particular, fatigue failure phenomena, which happen in metal, bring on danger in human life and property. Therefore, antifatigue failure technology takes an important part of current industries. In this study, it was investigated about endurance and fatigue crack propagation rate of according to stress ratio of SMAW commonly using for welding structures in present. Fatigue crack propagation rate(da/dN) of low load(R=0.1) was lower than of high load(R=0.6) for piping weld. And in stage I, ${\Delta}$Kth, the threshold stress intensity factor of the weld under heavy load is higher than under small load. Fatigue life shows more improvement in the weld of stress ratio R=0.l than in the weld of stress ratio R=0.6.

  • PDF

The effect of compress residual stresses for fatigue strength of Spring Steel (스프링강의 피로강도에 미치는 압축잔유응력의 영향)

  • 박경동;정찬기
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2001.05a
    • /
    • pp.338-343
    • /
    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc., In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel(SAE 9254, DIN 50CrV4) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) on low stress condition, the single stage shot peening is not affected by nonmetallic inclusion under metal. (2) it is possible that the two-stage shot peening increases the fatigue life and the high stress, but, that is affected by nonmetallic inclusion under metal. (3) so far, beeasily 50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

  • PDF

Bending fatigue strength comparison of specimen and actual gear for Korea High-Speed Train (한국형 고속전철용 기어의 시편 및 실물 피로강도 평가)

  • 이동형;서정원;문경호;최경진
    • Proceedings of the KSR Conference
    • /
    • 2002.05a
    • /
    • pp.399-403
    • /
    • 2002
  • The transmission system of high speed train serve in the severe condition compared with those of other trains, namely, they have to transmit high power to run with high speed and they have to make maximum use of the limited space. To clarify the strength of gear for Korea High-Speed Train, a bending fatigue test of gear specimen is performed and compare with actual gear's. From this result, specimen test is useful to infer S-N curve and endurance limit of actual gear that much time and expense are consumed.

  • PDF

Fatigue characteristics of spot welding between high strength steel and galvanized steel sheet (고장력 강판과 아연도금 강판문의 점용접 피로특성)

  • 서창민;강성수
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.12 no.4
    • /
    • pp.747-754
    • /
    • 1988
  • High strength steels (HS) of dual phase and monogalvanized steel sheets (GA ; plated plane, GAB ; bare plane0 were used to investigate the fatigue strengths of four kinds of single-spot-welded joint specimen under tensile-shear repeated load. The specimen is classified as the same mating metal specimen (HS*HS, GA*GAB) and different mating metal specimen (HS*GA, HS*GAB). Some of the results are ; (1) Static tensile load of single-spot-welded joint specimens is proportional to tensile strength of metal and rigidity of mating metal sheet. (2) Fatigue life of HS*HS specimens increased about 20% longer than that of GA*GAB specimens in low cycle range. (3) In different mating metal specimens, the fatigue life of HS*GA specimens increased about 84% more that of HS*HS specimens in high cycle range.

Formulation for Reliability-based Fatigue Assessment of Car Body for High Speed Train Passing Through Tunnels (터널을 통과하는 고속열차 차체의 피로신뢰성 평가의 정식화)

  • Seo Sung-Il;Min Oak-Key;Park Choon-Soo
    • Journal of the Korean Society for Railway
    • /
    • v.8 no.4
    • /
    • pp.348-353
    • /
    • 2005
  • In designing the structures of railway rolling stocks, deterministic methods associated with the concept of a safety factor have been traditionally used. The deterministic approaches based on the mean values of applied loads and material properties have been used as safety verification for the design of rolling-stock car body structures. The uncertainties in the applied loading for the high speed train and the strength of new materials in the rolling stocks require the application of probabilistic approaches to ensure fatigue safety in the desired system. Pressure loadings acting on the car body when the train passes through tunnels show reflected pressure waves for high-speed trains and they may cause a fatigue failure in vehicle bodies. Use of new material technology as body structures also introduces uncertainties in the material strength. A probabilistic approach is more adaptable in designing reliable structures when the pressure waves from the tunnels pounds and new material technology is adopted. In this paper, it is proposed that a fatigue design and assessment method based on a reliability which deals with the loading variations on a railway vehicle due to the pressure reflected in tunnels and the strength variations of material. Equation for the fatigue reliability index has been formulated to calculate the reliability assessment of a vehicle body under fluctuating pressure loadings in a tunnel. Considered in this formulation are the pressure distribution characteristics, the fatigue strength distribution characteristics, and the concept of stress-transfer functions due to the pressure loading.

A Study on the Spot Welding and Fatigue Design of High Strength Steel Sheets for Light Weight Vehicle Body (경량 차체용 고장력 강판의 Spot 용접과 피로설계에 관한 연구)

  • Heo, Jeong-Beom;Bae, Dong-Ho;Yoon, Chi-Sang;Kwon, Soon-Yong
    • Proceedings of the KSME Conference
    • /
    • 2003.11a
    • /
    • pp.1115-1120
    • /
    • 2003
  • The recent tendency in the automobile industries is toward light weighting vehicle body to improve the problems by environmental pollution as well as improving fuel cost. The effective way to reduce the weight of vehicle body seems to be application of new materials for body structure and such trend is remarkable. Among the various materials for vehicle body, stainless steel sheet (for example, 301L and 304L), TRIP steel and cold rolled steel sheets are under the interests. However, in order to guarantee reliability of new material and to establish the long life design criteria of body structure, it is important and require condition to assess spot weldability of them and fatigue strength of spot welded lap joints which were fabricated under optimized spot welding condition. And, recently, a new issue in the design of the spot welded structure is to predict economically fatigue design criterion without additional fatigue tests. In general, for fatigue design of the spot-welded thin sheet structure, additional fatigue tests according to the welding condition, material, joint type, and fatigue loading condition are generally required. This indicates that much cost and time for it should be consumed. Therefore, in this paper, the maximum stresses at nugget edge of spot weld were calculated through nonlinear finite element analysis first. And next, obtained the ${\Delta}P-N_{f}$ relation through the actual fatigue tests on spot welded lap joints of similar and dissimilar high strength steel sheets. And then, the ${\Delta}P-N_{f}$ relation was rearranged in the ${\Delta}{\sigma}-N_{f}$ relation. From this ${\Delta}{\sigma}-N_{f}$ relation, developed the fatigue design technology for spot welded lap joints of them welded using the optimized welding conditions.

  • PDF

High Temperature Fatigue Behavior of A356 and A319 Heat Resistant Aluminum Alloys (A356 및 A319 내열 알루미늄 합금의 고온 피로 변형 거동)

  • Park, Jong-Soo;Sung, Si-Young;Han, Bum-Suck;Jung, Chang-Yeol;Lee, Kee-Ahn
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2009.10a
    • /
    • pp.467-469
    • /
    • 2009
  • In this study, fatigue samples were prepared from cylinder head parts that are actually used in domestic (A) and foreign (B) automobiles; high-temperature, high-cycle, and low-cycle fatigue characteristics were then evaluated and compared. A study on the correlation between the microstructural factor and high temperature fatigue characteristic was attempted. The chemical compositions of the heat resistant aluminum alloys above represented A356 (A) and A319 (B), respectively. The result of the tensile strength test on material B at $250^{\circ}C$ was higher by 30.8MPa compared to material A. On the other hand, elongation was 8.5% higher for material A. At $130{\circ}C$, material B exhibited high fatigue life given high cycle fatigue under high stress, whereas material A showed high fatigue life when stress was lowered. With regard to the low-cycle fatigue result ($250^{\circ}C$) showing higher fatigue life as ductility is increased, material A demonstrated higher fatigue life. Through the observation of the differences in microstructure and the fatigue fracture surface, an attempt to explain the high-temperature fatigue deformation behavior of the materials was made.

  • PDF

A Study for the Prediction Fatigue Limit in a Case Hardening Material (표면경화재의 피로한도 예측에 대한 연구)

  • 이상훈;박원태
    • Journal of the Korean Society of Safety
    • /
    • v.14 no.4
    • /
    • pp.20-27
    • /
    • 1999
  • The standard of the allowed stress in designing components such as shafts used in machinery and aircraft should be determined. It is very important to estimate fatigue strength of a component analytically, because service stress of the components is usually under the level of its fatigue limit. Improving the fatigue strength of each component in machinery is essential for high performance, lightness, and endurance. Surface treatment of components is widely used for these purpose. In this research, the fatigue behaviors of SCM415 steel and carbonitried SCM415 steel are examined. In the analysis of the fatigue behaviors of the carbonitrided SCM 415 steel, we propose a modified fatigue strength evaluation model and modified formulae.

  • PDF

A Numerical Estimation of Fatigue Strength of Welded Steel Structures with Residual Stresses (용접 잔류음력을 고려한 강구조물의 피로강도평가)

  • Chung, Heung-Jin;Yoo, Byoung-Chan
    • Proceedings of the Computational Structural Engineering Institute Conference
    • /
    • 2007.04a
    • /
    • pp.265-270
    • /
    • 2007
  • According to previous research, welding-induced residual stresses in steel structures can significantly affect the fatigue behaviour. Usually, high tensile residual stresses up to the yield strength are conservatively assumed at the weld toes. This conservative assumption can result in misleading fatigue assessments. Thee welding-induced residual stresses need be known in advance for a reliable fatigue assessment, which becomes possible to an increasing extent by numerical welding simulation. In this study, a fatigue Analysis technique for steel structures with welding induced residual stress is presented. First, We calculate the history of temperature according with welding process. Secondly, residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis and lastly, fatigue strength is estimated with modified Goodman equation which can consider the effect of mean stress level.

  • PDF

Influence of Cobalt Content on the Fatigue Strength of WC-Co Hardmetals

  • Nakajima, Takeshi;Hosokawa, Hiroyuki;Shimojima, Koji
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.623-624
    • /
    • 2006
  • The behavior of hardmetals under cyclic loads is investigated. Unnotched specimens were employed to obtain practical information regarding fatigue in hardmetals. All the tested hardmetals exhibit an increase in the number of cycles until failure with a decrease in the maximum stress, i.e., the hardmetals exhibit a high fatigue sensitivity. The fatigue strength increases with the cobalt content. Although distinct fatigue limits, as observed in metals, cannot be observed, the calculated fatigue limit stress at $10^7$ cycles is found to be approximately 70% of the flexural strength, and the stress value exhibits a linear relationship with the flexural stress.

  • PDF