• 제목/요약/키워드: High clearance working

검색결과 22건 처리시간 0.023초

고속주축용 비접촉 시일의 형상설계 연구 (Design Characteristics of Non-Contact Type Seal for High Speed Spindle)

  • 나병철;전경진;한동철
    • 한국정밀공학회지
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    • 제14권4호
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    • pp.56-63
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    • 1997
  • Sealing of lubricant-air mixture in the high performance machining center is one of most the important characteristics to carry out enhanced lubrication. High speed spindle requires non-contact type of sealing mechanism. Evaluating an optimum seal design to minimize leakage is concerned in the aspect of flow control. Effect of geometry and leakage path are evaluated according to variation of sealing geometry. Velocity, pressure, turbulence intensity of profile is calculated to find more efficient geometry and variables. This offers a methodological way of enhancement seal design for high speed spindle. The working fluid is regarded as two phases that are mixed flow of oil phase and air phase. It is more reasonable to simulate an oil jet or oil mist type high speed spindle lubrication. Turbulence and compressible flow model are used to evaluate a flow characteristic. This paper considers a design effect of sealing capability of non- contact type seals for high speed spindle and analyzes leakage characteristics to minimize a leakage 7 on the same sealing area.

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고속주축용 라비린스 시일의 형상설계에 관한 연구 (A study on Geometry of Labyrinth Seal for High Speed Machining Center)

  • 나병철;전경진;한동철
    • Tribology and Lubricants
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    • 제13권3호
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    • pp.56-62
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    • 1997
  • Sealing an oil-air mixture plays important roles to have an enhanced lubrication for high speed spindle. High speed spindles require non-contact type sealing mechanism. In this study, an optimum seal design to minimize leakage is concerned in the aspect of flow control. This paper categorizes geometries of mostly used non-contact type seals and analyzes each leakage characteristics to minimize a leakage on sealing area. Effect of minimum clearance and its position are considered according to variation of detail geometry. The estimation of non-leaking property is determined by amount of pressure drop in the leakage path assuming constant leakage flow. To simulate an oil jet or oil mist type high speed spindle lubrication, the working fluid is regarded as two phases that are mixed flow of oil phase and air phase. Both of the turbulence and the compressible flow model were introduced in CFD(Computational Fluid Dynamics) analysis. Design parameters has been induced to minimize leakage in limited space, and a methodological study on geometrical optimization has been conducted.

유전 알고리즘을 이용한 회전축계의 진동 최적설계 (Vibration Optimum Design of Rotor Systems Using Genetic Algorithm)

  • 최병근;양보석
    • 소음진동
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    • 제7권4호
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    • pp.645-653
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    • 1997
  • For high performance rotating machinery, unstable vibrations may occur caused by hydrodynamic forces such as oil film forces, clearance excitation forces generated by the working fluid, and etc. In order to improve the availability one has to take into account the vibrations very accurately. When designing a rotating machinery, the stability behavior and the resonance response can be obtained by calculation of the complex eigenvalues. A suitable modifications of seal and/or bearing design may effectively improve the stability and the response of a rotor system. This paper deals with the optimum length and clearance of seals and bearings to minimize the resonance response(Q factor) and to maximize the logarithmic decrement in the operating speed under the constraints of design variables. Also, for an avoidance of resonance region from the operating speed, an optimization technique has been used to yield the critical speeds as far from the operating speed as possible. The optimization method is used by the genetic algorithm, which is a search algorithm based on the mechanics of natural selection and natural genetics. The results show that the optimum design of seals and bearings can significantly improve the resonance and the stability of the pump rotor system.

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로터리 댐퍼의 토오크 특성에 관한 연구 (A Study on the Torque Characteristics of Rotary Dampers)

  • 이춘태
    • 드라이브 ㆍ 컨트롤
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    • 제16권4호
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    • pp.87-92
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    • 2019
  • Rotary dampers are damping devices which provide high resistance to shaft rotation. Rotary dampers are being used in various areas to enable the gentle opening and closing of the rotation motion relative to home furniture, industry machinery and automotive parts. Rotary dampers can be installed directly at the rotating point of a various part and can achieve uniform, gentle movement which increases quality and value of products. And generally, the silicone fluid is used as the damping medium because of its stable viscous properties. The movement of these little decelerators can be achieved with a high viscosity of working fluid and throttles installed in the body of the rotary damper. The damping force can be achieved clockwise, anti-clockwise or in both directions according to the structure of the orifices or throttles. In this paper, the torque performances of the rotary damper containing air in the working fluid were studied. For this purpose, the torque characteristic of the rotary damper according to the variation of various operating conditions such as clearance of leakage, dimensions of groove orifice, content ratio of air, etc., were simulated with AMEsim software.

접촉면 형상에 따른 O-링의 접촉거동해석에 관한 연구 (On the Contact Behavior Analysis of the O-ring Depending on the Contact Surface Profiles)

  • 김청균
    • 대한기계학회논문집A
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    • 제29권2호
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    • pp.169-175
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    • 2005
  • In this paper, the contact stress and strain distributions in elastomer O-ring seals have been analyzed using a non-linear finite element method. The stress behavior of PTFE materials is assumed as Odgen model because the sealing clearance between the flange and the surface of the O-ring is not small and the sealing pressure of working fluids covers from the atmospheric pressure to high pressure of 15MPa. The contact normal force and stress in wavy O-rings in which is developed for this analysis are uniformly distributed along the flange and the wall of the rectangular groove. And the normal sealing forces are also kept high compared to other contact sealing models such as the conventional O-ring and X-ring, Thus, the FEM computed results indicate that the sealing characteristic of wavy O-rings is food compared with other contact seals.

유한요소법에 의한 펌프축계의 안정성해석 (Stability analysis of pump using finite element method)

  • 양보석
    • Journal of Advanced Marine Engineering and Technology
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    • 제10권4호
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    • pp.31-40
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    • 1986
  • With the tendency toward high speed and high pressure in centrifugal pumps, the problem of sub-synchronous vibration has arisen, caused by the hydraulic forces of the working fluid, such as wearring, balance piston, impeller, etc.. These forces can drastically alter the rotor critical speeds and stability characteristics, and can be acted significant destabilizing forces. For preventing such self-excited vibration, the desing of the rotor system needs, which would secure the stability of the machine. In this paper, a procedure is presented for dynamic modeling of rotor-bearing-seal-impeller systems which consist of rigid disks, distributed parameter finite rotor elements and discrete bearings, seals and impellers. A finite element model including the effects of rotatory inertia and gyroscopic moments is developed using the consistent matrix approach. The technique of dynamic matrix reduction is applied to the shaft matrices to reduce them to a set of matrices of dynamic of significantly fewer degrees of freedom. The representation of bearing, seal and impeller elements is in term of linearized stiffness and damping matrices by reasonably small perturbations from equilibrium. The stability behavior of a typical double suction centrifugal pump is presented. Results show the influence of clearance and flow conditions on running speeds and stability characteristics.

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DEVELOPMENT OF MUSHROOM SPAWN BOTTLE CUTTER-SPAWM CAKE SHREDDER

  • Choe, Kwang-Jae;Chang, Yu-Seob;Yun, Jin-Ha
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
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    • pp.1031-1040
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    • 1996
  • Spawn bottle cutting and spawn cake shredding machine has been developed to save the farm labor and operating cost for mushroom growing farmers. The prototype can cut the bottom and side of the bottle while shredding the spawn cake by one farmer. The cutting plastic shell is done by two couples of high speed disc saws that can cut cross section and lengthwise two side of the bottle, while spawn cake shredding is done by spike teethed rotating drum and wiremesh concave. The optimum speed of cutting disc saw was observed 1.700rpm both the cross cutting saw and lengthwise cutting saw in consideration of the cutting accuracy. And the location for the instalation of cross cutting disc saw was considered as around 4 mm above the table bottom , while the optimum clearance between two edges of lengthwise cutting disc saw was showed 86mm. For the sawdust spawn cake shredder , proper size of spawn sawdust granule was observed in the 15 x 15mm size withmesh concave with the shredding rum speed of 500rpm. The prototype can be reduce 73 per cent of working hours with the working cost reduction of 49 per cent compare with those of conventional operation.

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가정용 열병합 발전을 위한 스털링 엔진의 열원 온도 및 냉각수 유량에 따른 성능 실험 (Performance Measurements of A Stirling Engine for Household Micro Combined Heat and Power with Heat Source Temperatures and Cooling Flow Rates)

  • 심규호;김민기;이윤표;장선준
    • 한국유체기계학회 논문집
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    • 제18권1호
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    • pp.37-43
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    • 2015
  • A Beta-type Stirling engine is developed and tested on the operation stability and cycle performance. The flow rate for cooling water ranges from 300 to 1500 ml/min, while the temperature of heat source changes from 300 to $500^{\circ}C$. The internal pressure, working temperatures, and operation speed are measured and the engine performance is estimated from them. In the experiment, the rise in the temperature of heat source reduces internal pressure but increases operation speed, and overall, enhances the power output. The faster coolant flow rate contributes to the high temperature limit for stable operation, the cycle efficiency due to the alleviated thermal expansion of power piston, and the heat input to the engine, respectively. The experimental Stirling engine showed the maximum power output of 12.1 W and the cycle efficiency of 3.0 % when the cooling flow is 900 ml/min and the heat source temperature is $500^{\circ}C$.

치과용 유니트체어 유압구동 시스템 해석모델을 활용한 누유량 분석 (Oil Leak Analysis using Simulation Model of Hydraulic System for Dental Chair)

  • 노대경;이동원;김재용;장주섭
    • 드라이브 ㆍ 컨트롤
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    • 제20권4호
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    • pp.35-44
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    • 2023
  • This study aimed to analyze the performance of hydraulic systems for dental chair when long working hours makes the temperature of hydraulic fluid rise. The study was carried out in the following manner. First, 'cylinder's clearance' was reflected in the three kinds of hydraulic circuits, which were developed through the preceding study, in order to analyze oil leak. Second, 12 cases of simulations comprised of the up and down of cylinders were carried out. Third, it was determined whether the cylinder velocity of dental chair surpasses 1cm/s required in the development even in the hydraulic fluid temperature of 60℃. In conclusion, this study used SimulationX to verify the performance stability at high temperatures using three types of hydraulic circuits designed to develop a Korean unit chair.

다목적 직립형 스마트 고소작업차 설계 안정성 검증에 대한 연구 (A Study on the Design Stability Verification of Multi-purpose Smart Elevation Work Vehicle)

  • 조재현;정진형;김승훈;이상식
    • 한국정보전자통신기술학회논문지
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    • 제15권6호
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    • pp.449-456
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    • 2022
  • 최근 사과 등의 과수 농가의 재배 방법이 생산성 증가, 농약 살포 감소 등의 목적으로 수고가 높아지는 경향이 있고, 우리나라 고소작업차의 기술이 발전함에 따라 필리핀 등지의 동남아에서의 수요가 지속적으로 늘고 있으며 우리나라 농업용 고소작업차의 경우 대부분 3,300mm~3,800mm까지 작업대가 올라가 작업자가 작업할 수 있는 최대높이는 4.5m 정도까지에 불과하여, 더 높은 고소작업이 가능한 고소작업차는 수입에 의존하고 있다. 이에 본 논문에서는 5.5m 상승 7m 이상의 작업공간을 확보할 수 있는 붐 및 마스터 시스템을 조합한 다목적 직립형 스마트 고소작업차 개발을 위한 연구로서 고소작업차의 설계 및 설계 검증을 위한 구조해석과 이를 바탕으로 한 고소작업차 구현에 대한 논문이다.