• Title/Summary/Keyword: High Speed BLDC Motor

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Study on Temperature and Vibration of BLDC Motor (BLDC 모터의 온도 및 진동 특성 연구)

  • Ye, Jung-Woo;Son, Mun-Gyu;Choe, Myoung-Hwan;Kim, Dae-Hwa;Cho, Yeon-Su;Lee, Hyun-Seok;Shim, Jae-Sool
    • Journal of Power System Engineering
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    • v.18 no.4
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    • pp.43-51
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    • 2014
  • In this paper, transient temperature and vibration characteristics of a brushless DC (BLD(c) motor are studied for external load (165W~495W) and rotational speed (2000 rpm~4000 rpm). For experiment, a simple measurement system is developed to allow a change in load and speed for measuring transient temperature and vibration simultaneously. Temperature and vibration were also measured under the conditions of natural convection and forced convection. Vibrations in the directions of x-axis (#Ch1), y -axis (#Ch2) and z -axis (#Ch3) were obtained by three accelerometers and temperature was obtained by a thermo-couple with respect to time until the motor is steady. Experimental results show that the amplitude of vibration is higher in the order of z-axis (#Ch3), x -axis (#Ch1) and y-axis (#Ch2) and the amplitude of vibration at the forced convection conditions is 10.6% to 17.8% lower than that of vibration at the natural convection. However, the ratio of the vibration value is similar on average regardless of external convection condition.

A Study on the Development of High-Speed Control Algorithm for the trapezoidal Brushless DC Motor (구형파 브러시리스 직류 전동기의 고속 운전 제어 알고리즘 개발에 관한 연구)

  • Choi Jae-Hyuk;Jang Hoon;Kim Jong-Sun;Yoo Ji-Yoon;Song Myung-Hyun;Lee Young-Sun
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.435-438
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    • 2002
  • The Objects of this paper are developing and also improving a high-speed driving system of bushless DC motor(BLDCM) with economical and practical performance. Because BLDC motors are manufactured that each motor can create proper torque for their individual purpose, it is difficult to increase over the rated speed when a motor speed (with it's rated road) is reaching to a maximum speed so the motor torque cannot be increased. This paper verifies the effects of Leading Angle Algorithm, that is proposed on this paper, with examining existing methods to maximize the torque of a motor in high-speed driving area. The arithmetic processor for this experiment is TMS320C240 DSP controller that is designed for a special purpose of motor control in Texis Instrument Inc., and the used Inverter is PM10CSJ060, a Intelligent Power Module of Mitsubishi Corporation.

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Reduction of Electromagnetic Torque Ripple in High-Speed, High-Load Brushless DC Motors used for Automobile Parts (자동차 부품용 고속, 고부하 BLDC 모터내의 전자기적 토크 맥동 저감)

  • 황상문
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.4
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    • pp.39-46
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    • 1998
  • For permanent magnet brushless DC motors used for high speed fuel pumps, torque ripple is an important origin of vibration, acoustic noise and speed fluctuation. In this paper, the output torque profile of a PM motor with one phase energized is decomposed into the commutation torque, the reluctance torque and the armature reaction torque according to their source origins. It verifies that the output torque profile is qualitatively equivalent to the BEMF profile for low reluctance motors. This paper discusses the effect of magnet pole shaping and magnet arc length on the output torque and torque ripple. A magnet edge shaping is proposed to design a trapezoidal BEMF motor without torque ripple, with minimal sacrifice of the maximum output torque.

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High-Speed BLDC Motor Design for Suction Fan and Impact on the Loss caused by Core Welding

  • Hong, Hyun-Seok;Kim, In-Gun;Lee, Ho-Joon;Go, Sung-Chul;Lee, Ju
    • Journal of Electrical Engineering and Technology
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    • v.12 no.1
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    • pp.126-133
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    • 2017
  • This paper deals with the effects of welding, which is done to fix the stator stack, on a motor in case of fabricating a prototype motor that is manufactured in a small quantity. In the case of a small motor, the stator is designed and fabricated with the segmented core as a way to raise the fill factor of winding wire to the utmost within a limited size. In case of fabrication by welding both inside and outside of the stator in order to fix the segmented-core stator, the effects of stack are ignored, and the eddy current loss occurs. This paper performed the no-load test on an IPM-type BLDC motor for driving the suction fan of a vacuum cleaner, which was manufactured by using a segmented-core stator. As a result of the test, it was found that input power more than expected was supplied. To analyze the effects of welding by using the finite element analysis method and verify them experimentally, a stator was re-manufactured by bonding, and input power supplied during the no-load test was compared.

DSP Implementation of a Sinusoidal Encoder using linear Hall Sensor (선형 홀센서를 이용한 정현파 엔코더의 DSP 구현)

  • Hwang, Jung-Ho;Chung, Chan-Soo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.2
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    • pp.298-302
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    • 2012
  • The linear encoder used in the BLAC driving circuit consists usually analog type sensor, and need signal transform from analog sinusoidal to digital one for application in the PWM algorithm that is used to control motor current. When the motor is driven in low speed, it is required many operations and higher quality DSP to convert the hole sensor signal to digital one with enough resolution. In this paper, the another method to convert that signal with enough resolution without calculation of sine function is proposed. This is very simple and have high resolution even if the motor is driving in low speed. To verify the proposed method, BLAC motor is used, and it is proved that the motor is tracking well the reference step signal in the low speed as well as in the high one.

A case study in the dynamic characteristic of a test rig for a high-speed motor (고속 BLDC 전동기를 위한 시험설비의 구조적 동특성에 관한 연구)

  • Park, Chul-Jun;Lee, Sung-Wuk;Park, Young-Su
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.641-645
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    • 2008
  • In this paper, vibration sources of the BLOC motor are identified and the motor vibrations are reduced by structural modification. For vibration characteristic identification, vibration signals measured by an accelerometer when the BLOC motor is moving. These signals are presented in a waterfall plot in order to find the dependency of frequency components on the motor speed. It is found that main vibration source is BLOC motor test rig. From finite element analyses and some experiments, it is also found that resonances occur because the natural frequencies of the test rig exist in usual driving speed rang. To shift the natural frequencies outside the driving rang, the test rig is modified increase stiffness. It is verified that considerable amount of vibration are reduced by the structural modification.

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The Design of High-power BLDC Motor with Maximum Torque at Low Speed for Ship Propulsion (선박 추진 장치를 위한 저속영역에서 최대토크를 가지는 고출력 BLDC 모터의 설계)

  • Cho, Seung-Hyun;Bin, Jae-Gu;Cho, Soo-Eok;Choi, Chul;Kim, Chul-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.2
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    • pp.112-118
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    • 2004
  • Recently, development of rare earth permanent magnet with the high remanence, high coercivity allows the design of brushless motors with very high efficiency over a wide speed range. Cogging torque is produced in a permanent magnet by magnetic attraction between the rotor mounted permanent magnet and the stator teeth. It is an undesired effect that contributes to output ripple, vibration, and noise of machine. This cogging torque can be reduced by variation of magnet arc length, airgap length, magnet thickness, shifting the magnetic pole and varying the radial shoe depth and etc. In this paper, some airgap length and magnet arc that reduce cogging torque are found by finite element method(FEM) and Maxwell stress tensor method. The SPM(Surface Permanent Magnet) type of high-power Brushless DC (BLDC) motor is optimized as a sample model.

Characteristic Analysis of Radial Magnetization Permanent magnet with High Speed BLDC Motor (반경방향 착자 영구자석을 갖는 초고속 BLDC 전동기의 특성해석)

  • Jang, Seok-Myeong;Jeong, Jae-Hoon;Choi, Ji-Hwan;Cho, Han-Wook;Lee, Sung-Ho;Lee, Yong-Bok
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1017-1018
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    • 2011
  • This paper deals with a magnetic field analysis on brushless DC(BLDC) motor with radial magnetization permanent magnet. In order to analyze the magnetic field, multi-layer analysis based on space harmonics method is employed. Finally, the analytical results are validated by non-linear Finite Element Analysis(FEA).

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A Study on Comparison of Two phase SRMs (2상 SRM의 비교에 관한 연구)

  • Oh, Seok-Gyu;Lee, Chee-Woo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.1
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    • pp.59-63
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    • 2011
  • In small-power applications, variable-speed motors having high efficiency and controllability become more dominant than brushed DC motors. BLDC motors with permanent magnets in the rotor and SRMs directed by reluctance torque due to no permanent magnets have been strongly studied as a candidate. Compared to the BLDC motors, SRMs are more suitable for low-cost applications since the magnetic structure is simple, mechanically robust, and cheap due to no additional excitation in the rotor such as copper wire, aluminum, and permanent magnets. In addition, relatively small number of phases in single and two-phase SRMs allows more cost savings with regards to material in the motor and switching devices in the converter. In this paper, several 2 phase SRMs are compared to a 3 phase 6/4 SRM in terms of flux distribution in key parts of the motors.

A Current Control Algorithm for Torque Ripple Reduction of Four-Switch Three-Phase Brushless DC Motors (4스위치 3상 BLDC 전동기의 토크 리플 저감을 위한 전류제어 알고리즘)

  • 박상현;김태성;이병국;현동석
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.2
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    • pp.126-133
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    • 2004
  • In this paper, a new current control algorithm is proposed for four-switch three-phase brushless DC(BLDC) motor drives, which are suitable for low cost applications. A current reference generation scheme is developed and implemented to obtain high performance characteristics in the four-switch system, such as small torque ripple and fast dynamic speed/torque response. Especially, the proposed scheme can successfully reduce the torque ripple during commutations, so that it can be expected that the four-switch system can be much more practically applied for the industrial application areas.