• 제목/요약/키워드: High Pressure Vessel

검색결과 359건 처리시간 0.032초

Failure of Ammonia Synthesis Converter Due to Hydrogen Attack and Its On-Stream Assessment Using ToFD Method

  • Albiruni, Farabirazy;Lee, Joon-Hyun
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.132-137
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    • 2008
  • A failure analysis of ammonia converter which suffered hydrogen attack in two years since its initial operating time was presented. It is constructed from 2.25 Cr.1 Mo steel. Analysis showed that the failure on closing seam weld joint was due to local improper post weld heat treatment (PWHT). Improper PWHT can introduce high residual stresses in thick-walled pressure vessel. High residual stress level in weld joint is very prone to hydrogen attack for any components which are operating in hydrogen gas environment. The repair procedures based on the principle to decrease the residual stress then proposed. The repair was controlled very carefully by applying several nondestructive tests in the each stage of repair. To assure the successful of the proposed repair, after one year since repair time, high temperature ultrasonic and TOFD methods were applied on-stream to this equipment in order to evaluate its post repair condition. The two methods showed good results on the repaired area.

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Experimental assessment of thermal radiation effects on containment atmospheres with varying steam content

  • R. Kapulla;S. Paranjape;U. Doll;E. Kirkby;D. Paladino
    • Nuclear Engineering and Technology
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    • 제54권11호
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    • pp.4348-4358
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    • 2022
  • The thermal-hydraulics phenomena in a containment during an accident will necessarily include radiative heat transfer (i) within the gas mixture due to the high radiative absorption and emission of steam and (ii) between the gas mixture and the surrounding structures. The analysis of some previous PANDA experiments (PSI, Switzerland) demonstrated the importance of the proper modelling of radiation for the benefit of numerical simulations. These results together with dedicated scoping calculations conducted for the present experiments indicated that the radiative heat transfer is considerable, even for a very low amount of steam (≈2%). The H2P2 series conducted in the large-scale PANDA facility at the Paul-Scherrer-Institut (PSI) in the framework of the OECD/NEA HYMERES-2 project is intended to enhance the understanding of thermal radiation phenomena and to provide a benchmark for corresponding numerical simulations. Thus, the test matrix was tailored around the two opposite extremes: either gas compositions with small steam content such that radiative heat transfer phenomena can be neglected. Or gas mixtures containing larger amounts of steam, so that radiative heat transfer is expected to play a dominant role. The H2P2 series consists of 5 experiments designed to isolate the radiation phenomena from convective and diffusive effects as much as possible. One vessel with a diameter of 4 m and a height of 8 m was preconditioned with different mixtures of air / steam at room and elevated temperatures. This was followed by the build-up of a stable helium stratification at constant pressure in the upper part of the vessel. After that, helium was injected from the top into the vessel which leads to an increase of the vessel pressure and a corresponding elevation-dependent and transient rise of the gas temperature. It is shown that even the addition of small amounts of steam in the initial gas atmosphere considerably impacts the radiative heat transport throughout all phases of the experiments and markedly influences i) the monitored gas peak temperature, ii) the temperature history during the compression and iii) the following relaxation phase after the compression was stopped. These PANDA experiments are the first of its kind conducted in a large scale thermal-hydraulic facility.

S/R 밸브에서 격막의 곡률반경과 재료가 밸브 개구시간에 미치는 영향 (The Effect of Curvature Radius and Material of Diaphragm on the Valve Opening Time in Diaphragm Type S/R Valve)

  • 전흥균;황재군;조태석;권영두;권순범
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회B
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    • pp.2961-2966
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    • 2007
  • When the pressure at the weak spot established at a certain part of a high pressure vessel or piping system exceeds a design pressure, this weak spot is burst, and the pressurized gas emitted through the weak spot will cause a compression wave system. In this connection, in the present study, an experimental study by using a conventional shock tube facility is performed to estimate the effects of the material of diaphragm, curvature radius and thickness of materials on the valve opening time in diaphragm. Pressure sensor having 500kHz in natural frequency is installed at 35mm downstream of the rupture diaphragm to measure the static pressure history of propagating and being accumulated compression wave. 4 kinds of materials are used as diaphragm that is aluminium, copper, stainless steel and zinc. The diaphragm radii of curvature R are ${\infty}$, 120mm and 60, respectively. And the depth for $90^{\circ}$ groove is 0.04mm. It is found that the smaller the tensile strength and elongation of the rupture diaphragm is, the smaller the radius of curvature of the rupture diaphragm is, and for the same conditions the thinner the thickness of the rupture diaphragm is, the shorter the valve opening time becomes. Also, the tensile strength, elongation and the radius of curvature of the rupture diaphragm for the same conditions are smaller, the maximum pressure rise caused by the coalescences of the compression wave is smaller. Finally the pressure ratio is higher, the valve opening time is shortened and gradient of pressure increment is more steepen.

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Reevaluation of failure criteria location and novel improvement of 1/4 PCCV high fidelity simulation model under material uncertainty quantifications

  • Bu-Seog Ju;Ho-Young Son
    • Nuclear Engineering and Technology
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    • 제55권9호
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    • pp.3493-3505
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    • 2023
  • Reactor containment buildings serve as the last barrier to prevent radioactive leakage due to accidents and their safety is crucial in overpressurization conditions. Thus, the Regulatory Guide (RG) 1.216 has mentioned the global strain as one of failure criteria in the free-field for cylindrical prestressed concrete containment vessels (PCCV) subject to internal pressure. However, there is a limit that RG 1.216 shows the free-field without the specific locations of failure criteria and also the global strain corresponding to only azimuth 135° has been mentioned in NUREG/CR-6685, regardless of the elevations of the structure. Therefore, in order to reevaluate the failure criteria of the 1:4 scaled PCCV, the high fidelity simulation model based on the experimental test was significantly validated in this study, and it was interesting to find that the experimental and numerical result was very close to each other. In addition, for the consideration of the material uncertainties, the Latin hypercube method was used as a statistical approach. Consequently, it was revealed that the radial displacements of various azimuth area such as 120°, 135°, 150°, 180° and 210° at elevations 4680 mm and 6,200 mm can represent as the global deformation at the free-field, obtained from the statistical approach.

원자로 물질의 $ZrO_2$를 이용한 증기폭발 실험에서 용융물 거동 및 데브리의 분포 (An Investigation of Debris Configuration and Melt-Water Interaction in Steam Explosion Experiments using $ZrO_2$)

  • 송진호;김희동;홍성완;박익규;신용승;민병태;장영조
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집E
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    • pp.57-62
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    • 2001
  • Korea Atomic Energy Research Institute (KAERI) launched an intermediate scale steam explosion experiment named Test for Real cOrium Interaction with water (TROI) using reactor material to investigate whether the corium would lead to energetic steam explosion when interacted with cold water at low pressure. The melt-water interaction is confined in a pressure vessel with the multi-dimensional fuel and water pool geometry. The cold crucible technology, where the mixture of powder in a water-cooled cage is heated by high frequency induction, is employed. In this paper, results of the first series of tests ($TROI-1{\sim}5$) were discussed. The ZrO2 jets with 5kg mass and 5cm diameter were poured into the 67cm deep water pool at $30{\sim}95^{\circ}C$. Either spontaneous steam explosions or quenching was observed. The morphology of debris and pressure wave profiles clearly indicates the each case.

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초고온가스로 압력용기용 Gr. 91 강의 장시간 크리프 수명 예측 방법 개선 (Improvement of Long-term Creep Life Prediction Method of Gr. 91 steel for VHTR Pressure Vessel)

  • 박재영;김우곤;;김선진;김민환
    • 한국압력기기공학회 논문집
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    • 제10권1호
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    • pp.64-69
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    • 2014
  • Gr. 91 steel is used for the major structural components of Generation-IV reactor systems, such as a very high temperature reactor(VHTR) and sodium-cooled fast reactor(SFR). Since these structures are designed for up to 60 years at elevated temperatures, the prediction of long-term creep life is important for a design application of Gr. 91 steel. In this study, a number of creep rupture data were collected through world-wide literature surveys, and using these data, the long-term creep life was predicted in terms of three methods: the single-C method in Larson-Miller(L-M) parameter, multi-C constant method in the L-M parameter, and a modified method("sinh" equation) in the L-M parameter. The results of the creep-life prediction were compared using the standard deviation of error value, respectively. Modified method proposed by the "sinh" equation revealed better agreement in creep life prediction than the single-C L-M method.

Water / R22 폭발실험수행을 통한 증기폭발에 관한 연구 (Experimental Investigation on the Vapor Explosions with Water/R22)

  • Park, I.K.;Park, G.C.
    • Nuclear Engineering and Technology
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    • 제26권2호
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    • pp.257-264
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    • 1994
  • 원자력발전소 중대사고시 용융된 노심과 잔류냉각수가 증기폭발을 일으켜 원자로 격납용기의 건전성을 위협할 수 있다. 본 연구에서는 증기폭발을 모사할 수 있는 실험 장치를 제작하고, 물과 프레온을 사용하여 증기폭발실험을 수행하였다. 이때 고속카메라를 사용하여 폭발현상을 관측하였고, 동압측정기와 압력분출관을 이용하여 생성되는 폭발압력과 기계적인 에너지를 계측하였다. 이를 토대로 증기폭발의 중요인자들(물의 온도, 물의 주입속도, 물의 주입 시간, 그리고 냉매의 깊이)에 대한 민감도 분석을 수행하였다. 그리고, 압력용기 바닥의 구조물이 용융/냉각재의 반응에 미치는 영향을 살펴보기위하여 실험용기 내부에 그리드를 설치하여 폭발실험을 실시하였다. 물/프레온의 폭발실험에서 계측된 기계적에너지를 이용한 에너지효율은 0.5∼l.6%인 것으로 계산되었다.

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Optical-fiber Electronic Speckle Pattern Interferometry for Quantitative Measurement of Defects on Aluminum Liners in Composite Pressure Vessels

  • Kim, Seong Jong;Kang, Young June;Choi, Nak-Jung
    • Journal of the Optical Society of Korea
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    • 제17권1호
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    • pp.50-56
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    • 2013
  • Optical-fiber electronic speckle pattern interferometry (ESPI) is a non-contact, non-destructive examination technique with the advantages of rapid measurement, high accuracy, and full-field measurement. The optical-fiber ESPI system used in this study was compact and portable with the advantages of easy set-up and signal acquisition. By suitably configuring the optical-fiber ESPI system, producing an image signal in a charge-coupled device camera, and periodically modulating beam phases, we obtained phase information from the speckle pattern using a four-step phase shifting algorithm. Moreover, we compared the actual defect size with that of interference fringes which appeared on a screen after calculating the pixel value according to the distance between the object and the CCD camera. Conventional methods of measuring defects are time-consuming and resource-intensive because the estimated values are relative. However, our simple method could quantitatively estimate the defect length by carrying out numerical analysis for obtaining values on the X-axis in a line profile. The results showed reliable values for average error rates and a decrease in the error rate with increasing defect length or pressure.

상태방정식을 이용한 디클로로메탄의 부피와 압력간 상관관계 연구 (Correlation between Volume and Pressure of Dichloromethane using Equation of State)

  • 권웅;김지윤;이권윤;정의경
    • 한국염색가공학회지
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    • 제33권3호
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    • pp.141-146
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    • 2021
  • Supercritical fluid has excellent dissolving power for various materials based on low viscosity and high diffusion coefficient and is used as solvents in various chemical processes. However, its industrial application can be very tricky because the design, especially the size of the supercritical apparatus, should be carefully chosen to optimize the cost and the production of supercritical fluidic state. And the first step of the supercritical fluid apparatus design is to choose the appropriate size of the reactor vessel to produce supercritical fluid above its critical pressure and temperature. Therefore, this study aims to analyze thermodynamic behaviors of dichloromethane based on ideal gas, van der Waals, Redlich-Kwong, Soave-Redlich-Kwong, and Peng-Robinson equations of state. The correlation between the volume and pressure of dichloromethane at 200℃ was revealed and it can be used to design the optimized size of the supercritical apparatus for industrial production.

신재 및 가동이력 Gr.91강의 재료강도 거동에 미치는 동적변형시효의 영향 (Influence of dynamic strain aging on material strength behavior of virgin and service-exposed Gr.91 Steel)

  • 남기언;이형연;어재혁;김형모;홍현욱
    • 한국압력기기공학회 논문집
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    • 제20권1호
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    • pp.66-74
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    • 2024
  • This study investigates the effects of temperatures and strain rates on the strength and ductility of Gr.91 (ASME Grade 91) steel which is widely being used as a heat-resistant material in Generation IV nuclear and super critical thermal power plants. The tensile behavior of modified 9Cr-1Mo (Gr.91) steel was studied for the three strain rates of 6.67×10-5/s, 6.67×10-4/s and 6.67×10-3/s over the temperature range from room temperature (RT) to 650℃. Experimental results showed that at specific combinations of temperatures (300~400℃) and strain rates, serrations appeared in the stress-strain curves. Concurrently, abnormal behaviors such as a plateau in yield strength and tensile strength, a minimum in ductility and negative strain rate sensitivity were observed. These phenomena were analyzed as significant characteristics of dynamic strain aging (DSA). Since this abnormal behavior in Gr.91 steel affects the material strength, it is judged that a correlation analysis between DSA and material strength should be crucial in the design and integrity evaluation of Gr. 91 steel pressure vessel and piping subjected to high-temperature loading.