• Title/Summary/Keyword: High Precision Rotor

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Oil Pump Rotor without Machining Treatment

  • Kanou, Yuki;Sasaki, Masao;Hosono, Katsuaki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.752-753
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    • 2006
  • Oil Pump rotor is essential parts for automobile and, it is consisted of drive rotor and driven rotor in general. These parts are requested different properties according to environment. There are 2 types of Oil Pump rotor according to its usage. One is used for electric system, and the other is used for shaft-driven system. Especially, high precision and functionality is required in electric pump, and cost reduction is required in shaft-drive pump without slowing down its performance. This paper is mainly describing about the non-machine treated shaft-drive pump, based on the trial sample producing process.

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Rotor Resistance Estimation Of Induction Motor With Model uncertainty Using NonLinear Disturbance Observer (비선형 외란 관측기를 이용한 모델 불확실성을 고려한 유도전동기의 회전자 저항 추종)

  • Arsalan, Arif;Park, Ki-Kwang;Lee, Sun-Young;Yang, Hai-Won
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1656_1657
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    • 2009
  • This paper presents a new method for estimating rotor resistance of induction motor. The rotor resistance changes dramatically with temperature and frequency. Speed is controlled by PID as it is simplest and most intuitive control method. The change in rotor resistance has a great influence on the performance of IM. In this paper rotor resistance is estimated using Non Linear Disturbance Observer. The model uncertainty and system non linearity are treated as disturbance in this method. Using NDO it does not require an accurate dynamic model to achieve high precision motor control. Controller with NDO has more superior tracking performance. Simulation results are presented to show the validity of the proposed controller.

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An Efficient On-line Identification Approach to Rotor Resistance of Induction Motors Without Rotational Transducers

  • Lee, Sang-Hoon;Yoo, Ho-Sun;Ha, In-Joong
    • Journal of Electrical Engineering and information Science
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    • v.3 no.1
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    • pp.86-93
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    • 1998
  • In this paper, we propose an effective on-line identification method for rotor resistance, which is useful in making speed control of induction motors without rotational transducers robust with respect to the variation in rotor resistance. Our identification method for rotor resistance is based on the linearly perturbed equations of the closed-loop system for sensorless speed control about th operating point. Our identification method for rotor resistance uses only the information of stator currents and voltages. In can provide fairly good identification accuracy regardless of load conditions. Some experimental results are presented to demonstrate the practical use of our identification method. For our experimental work, we have built a sensorless control system, in which all algorithms are implemented on a DSP. Our experimental results confirm that our on-line identification method allows for high precision speed control of commercially available induction motors without rotational transducers.

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An Experimental Study on the Prediction Control Technique for a Magnetic Bearing (자기베어링 예측 제어 기법의 실험적 연구)

  • Kim, Chae Sil;Jung, Hoon Hyung;Shin, Min Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.99-104
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    • 2014
  • Active vibration control methods are required in the high speed rotor systems supported by magnetic bearings. A prediction control technique is one of the control methods. Gain and phase angle are primarily chosen with analyzing the responses for a certain rotor speed. The feasibility of this technique has been reported for only analytical simulations. Therefore this paper constructs the test rig supported by ball bearings with a magnetic bearing type actuator and develops a prediction control system by using LabVIEW and Compact RIO. Finally as rotating speeds are modulated, the gains and phase angles for the speeds are determined with vibration control of the test rig. This leads that the prediction control technique may be applied to the rotor system with the magnetic bearing.

A Study on performance analysis of screw rotor profiles (스크류 로터 치형의 성능해석에 관한 연구)

  • Choi, Sang-Hoon;Kim, Dong-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.69-77
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    • 1996
  • To design high-effective profile in screw rotor profile using in screw compressor, we design the symmetric type changing the number of lobes and the non-symmetric type changing the neighbourhood of the top point of lobe. Then, we calculated the performance value of profile according to the scale of these non-symmetric's wrap angle. We had the results as follows. 1. About the non-symmetric case, the larger a wrap angle is the shorter seal line is and the smaller blow hole is, thus we know what the large wrap angle profile is better than the small one. 2. We know what the non-symmetric profile is better than the symmetric profile in the result of the compare of seal line's length, blow hole's area, volume curve. 3. About the non-symmetric case, the deformation of the neighbourhood of lobe's top point of the rotor profile has a large effect upon the increase of performance because the length of seal line became short and the area of blow hole is small.

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A study on the Effective Cutting Conditions of Cage Motor Rotor(2) (농형회전자의 유효절삭조건에 관한 연구(2))

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.30-36
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    • 1995
  • This paper proposed on the effective cutting conditions of cage motor rotor by turning. If you want to introduce automatic manufacturing system into the cutting process of cage motor rotor, the selections of effective cutting conditions are necessary. The cutting process of cage motor rotor requires the precision and the out of roundness of cage motor rotor. The surface roughness of cutting face. it is very important factor with effect on the magnetic flux density of cage motor rotor. The purpose of this study is to find out the effects of cutting condition. upon adapting this results, we will improve the production rate in the cutting process of cage motor rotor. As a result, the selection of cutting conditions are important factors to production rate. And these are chosen by the investigations of cutting characters and surface roughness. The experimental result, showed that the increase of cutting speed caused the decrease of cutting force and the high surface integrity. The increase of feed rate and increase of depth of cut caused the increase of cutting force and surface roughness. Thus, the effective cutting conditions of cage motor rotor by turing are cutting speed 291m/min, feed rate 0.10mm/rev, depth of cut 0.05mm.

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Selecting Position of Bearings to Improve Dynamic Characteristics of A High-speed Milling Spindle (고속 주축의 진동 특성 향상을 위한 베어링의 위치 선정)

  • Lim J.S.;Hwang Y.K.;Lee W.C.;Lee C.M.;Chung W.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.865-868
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    • 2005
  • This paper presents analysis of dynamic characteristics of a high-speed milling spindle with a built-in motor. The spindle system with a built-in motor can be used to simplify the structure of machine tools. to improve tire machining flexibility of machine. tools, and to perform the high speed machining. In this system the shaft is usually assumed as a rigid rotor. In the spindle system design, it is very important to improve modal characteristics, and modal analysis is performed in the first place. Therefore in this paper, on the assumption that supporting bearings of spindle was selected most suitable condition, analyzed dynamic characteristics of a high-speed spindle according to its position. Optimal design was applicated to select most suitable position of bearings. Considered tile mass and stiffness effects of the built-in motor's rotor are analyzed by numerical method. The result shows the natural frequency of 1st bending mode of spindle.

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Unbalance Response Analysis of Copper Die Casting High Speed Induction Motor (동 다이캐스팅 고속 유도전동기의 불평형 응답 해석)

  • Hong, Do-Kwan;Jung, Seung-Wook;Woo, Byung-Chul;Koo, Dae-Hyun;Ahn, Chan-Woo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.7
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    • pp.642-649
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    • 2012
  • This paper deals with a copper die casting induction motor which has several advantages of motor performance. The developed motor is used as spindle motor in machining center. The dynamic characteristic analysis of rotor is dealt with for precision machining. The critical speed of rotor considering rotation and gyroscopic effect should be above operating speed, 18,000 rpm, and have a 201 % sufficient separation margin. Also, the 3-D unbalance vibration response analysis is performed and enabled the prediction of the expected vibration amplitude by unbalance in high speed. The unbalance vibration responses of each position on the rotor are satisfied with allowable vibration displacement of API 611 standard according to balancing G grade(G 0.4, G 2.5, G 6.3). Copper die casting high speed induction motor is successfully developed and verified by experiment.

Development of Diagnostic Expert Systems for A Rotor System (로터시스템의 이상진단시스템에 대한 연구)

  • Kim, Sung-Chul;Kim, Sang-Pyo;Kim, Young-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.27 no.1
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    • pp.61-68
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    • 2001
  • A rotor system is composed of a rotating shaft with supporting bearings. The rotor system is widely used in every rotating machinery such as the turbine generator and the high precision machine tools. A negligible error or malfunction in the rotor, however, can cause a catastrophic failure in the system then result in the environmental and economic disasters. A diagnosis of the rotor system is important in preventing these kinds of failures and disasters. Up to now, many researchers have devoted in the development of diagnosing tools for the system. The basic principles behind the tools are to retrieve the data through the sensors for a specific state of the system and then to identify the specific state through the heuristic methods such as neural network, fuzzy logic, and decision matrix. The proper usage of the heuristic methods will enhance the performance of the diagnostic procedure when together used with the statistical signal processing. In this paper, the methodologies in using the above 3 heuristic methods for the diagnostics of the rotor system are established and also tested and validated for the data retrieved from the rolling element bearing and journal bearing supported system.

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