• Title/Summary/Keyword: High Power Laser

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High speed key-hole welding by fiber laser (파이버 레이저에 의한 고속 키 홀 용접)

  • Park Seo-Jeong;Jang Ung-Seong;Cheon Chang-Geun;Ju Seong-Min
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.195-197
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    • 2006
  • The present study examined the characteristics of high speed welding thin metal sheet using single mode fiber laser of averaged maximum output power 300 W. Due to the fiber laser that has a good quality of beam can make a very small focusing beam size, thin metal sheet welding and high speed key hole welding can be peformed by high power density.

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An Asymmetric Sampled Grating Laser and Its Application to Multi-Wavelength Laser Array

  • Ryu, Sang-Wan;Kim, Je-Ha
    • ETRI Journal
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    • v.24 no.5
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    • pp.341-348
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    • 2002
  • We propose an asymmetric sampled grating laser and a multi-wavelength laser array associated with it. Asymmetric sampling periods combined with an index shifter make it possible to use first order reflection for lasing operations. With the structure of our design, we achieved a simple fabrication procedure as well as a high yield without using complex and time-consuming e-beam lithography for multi-period gratings. We analyzed the effect of mirror coating by numerical analysis to improve single mode and power extraction performance. By using high reflection-antireflection coatings, we obtained high power extraction efficiency without degradation of the single mode property. For the multi-wavelength laser array, to gain wavelength control, we varied the sampling periods from one laser to an adjacent laser across the array. With this approach, we showed the feasibility of an array of up to 30 channels with 100 GHz wavelength spacing.

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A weldability of thick materials with 10kW fiber laser and its application (10kW 화이버레이저를 이용한 후판소재 용접 및 응용)

  • Lee, Mok-Yeong;Ryu, Chung-Seon;Jang, Ung-Seong;Park, Seo-Jeong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.177-180
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    • 2007
  • The laser welding process was effective way to join the metals, because of the high productivity, the low distortion and the good weld quality. The fiber laser used the double-clad fiber architecture, the single element diode laser and the fully-spliced side pumping. It has the advantages in the views of the energy conversion efficiency, the beam quality, the robustness and the mobility. Recently, the thick material was welded with the high power laser in ship building or construction industry owing to the super bright fiber laser. In this study, we introduced the characteristics of high power fiber laser and its welding performance of thick gauge materials.

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A Study on Laser Surface Treatment Characteristics of High Carbon Steel(HP4MA) for Injection Mold (사출금형용 고탄소강(HP4MA)의 레이저열처리 특성에 관한 연구)

  • Hwang, Hyun-Tae;Choi, Hung-Won;Kim, Jong-Do
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.646-652
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    • 2011
  • Recently, lots of automobile part manufacturers try to increase glass fiber content of their plastic parts to improve strength and impact-resistance. For this reason, injection mold requires high hardness and wear-resistant. Laser surface treatment is used to improve characteristics of wear and to enhance the fatigue resistance for injection mold. In this paper, high carbon steel (HP4MA) for injection mold material was heat-treated to harden surface by using high power diode laser (HPDL). To find the process parameters for laser surface treatment of HP4MA, many experiments are carried out as changing the parameters of surface temperature and travel speed of laser. From the results of the experiments, it has been shown that the maximum average hardness is approximately 711~739 Hv when the temperature and the travel of laser are $1,050^{\circ}C$ and 2 mm/sec.

A New CW CO2 Laser with Precise Output and Minimal Fluctuation by Adopting a High-frequency LCC Resonant Converter

  • Lee, Dong-Gil;Park, Seong-Wook;Yang, Yong-Su;Kim, Hee-Je;Xu, Guo-Cheng
    • Journal of Electrical Engineering and Technology
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    • v.6 no.6
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    • pp.842-848
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    • 2011
  • The current study proposes the design of a hybrid series-parallel resonant converter (SPRC) and a three-stage Cockcroft-Walton voltage multiplier for precisely adjusting the power generated by a continuous wave (CW) $CO_2$ laser. The design of a hybrid SPRC, called LCC resonant converter, is described, and the fundamental approximation of a high-voltage and high-frequency (HVHF) transformer with a resonant tank is discussed. The results of the current study show that the voltage drop and ripple of a three-stage Cockcroft-Walton voltage multiplier depend on frequency. The power generated by a CW $CO_2$ laser can be precisely adjusted by a variable-frequency controller using a DSP (TMS320F2812) microprocessor. The proposed LCC converter could be used to obtain a maximum laser output power of 23 W. Moreover, it could precisely adjust the laser output power within 4.3 to 23 W at an operating frequency range of 187.5 to 370 kHz. The maximum efficiency of the $CO_2$ laser system is approximately 16.5%, and the minimum ripple of output voltage is about 1.62%.

Surface Transformation Hardening for Rod-shaped Carbon Steels by High Power Diode Laser (고출력 다이오드 레이저(HPDL)를 이용한 탄소강 환봉의 표면변태경화)

  • Kim, Jong-Do;Kil, Byung-Lea;Kang, Woon-Ju
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.8
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    • pp.961-969
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    • 2007
  • The laser material processing has replaced a conventional material processing such as a welding, cutting, drilling and surface modification and so on. LTH(Laser Transformation Hardening) is one branch of the laser surface modification process. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power intensity comparatively. The absorptivity of the laser energy with respect to material depends on the wave length of a beam. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser(HPDL) whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

Comparison of Welding Characteristics of Austenitic 304 Stainless Steel and SM45C Using a Continuous Wave Nd:YAG Laser (오스테나이트계 스테인리스강과 SM45C의 연속파형 Nd:YAG 레이저 용접특성비교)

  • 유영태;오용석;노경보;임기건
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.58-67
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    • 2003
  • Welding characteristics of austienite 304 stainless and SM45C using a continuous wave Nd:YAG laser n experimentally investigated Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much Inter than those involved in conventional welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameter such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar and plates, etc. The Nd:YAG laser welding process is one of the most advanced manufacturing technologies owing to its high speed and penetration. This paper describes the weld ability of SM45C carbon steel for machine structural use by Nd:YAG laser. The follow conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

Laser Scabbling of a Concrete Block Using a High-Power Fiber Laser

  • Oh, Seong Y.;Lim, Gwon;Nam, Sungmo;Kim, TaekSoo;Kim, Ji-Hyun;Chung, Chul-Woo;Park, Hyunmin;Kim, Seonbyeong
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.19 no.3
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    • pp.289-295
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    • 2021
  • A laser scabbling experiment was performed using a high-power fiber laser to investigate the removal rate of the concrete block and the scabbled depth. Concrete specimens with a 28-day compressive strength of 30 MPa were used in this study. Initially, we conducted the scabbling experiment under a stationary laser beam condition to determine the optimum scan speed. The laser interaction time with the concrete surface varied between 3 s and 40 s. The degree of spalling and vitrification on the surface was primarily dependent on the laser interaction time and beam power. Furthermore, thermal images were captured to investigate the spatial and temporal distribution of temperature during the scabbling process. Based on the experimental results, the scan speed at which the optical head moved over the concrete was set to be 300 mm·min-1 or 600 mm·min-1 for the 4.8-kW or 6.8-kW laser beam, respectively. The spalling rates and average depth on the concrete blocks were measured to be 87 cm3·min-1 or 227 cm3·min-1 and 6.9 mm or 9.8 mm with the 4.8-kW or 6.8-kW laser beams, respectively.

Weldability of Dissimilar Metal Plates with YAG Laser (YAG 레이저에 의한 이종금속판재의 접합특성)

  • 이지환
    • Journal of Welding and Joining
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    • v.6 no.1
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    • pp.21-27
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    • 1988
  • This paper describes weldability of dissimilar metal plates with YAG laser for the use of a small-size electronic spring parts. Effects of welding conditions, combination of plates, thickness of upper plate are examined in relation to welding strength and microstructure of welded region. The obtained results are summarized as follows. Welding defects such as cavity and crack showed a tendency to easily occur in the case where 1) pulse duration is short, 2) laser power is high, 3) PBS plate with high thermal diffusivity is used for lower plate. Among these defects, the occurrence of cavity cased a drop of welding strength. This results from the reduction of welding area between upper and lower plates. In SK-5/SUS304 plates (thickness: 0.2/0.4mm/, welding strength was the highest in welding conditions: laser power is 30J/pulse, pulse duration 9ms, amount of defocus +2mm.

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Design of Thin solid Film Systems for Nd High Power Laser and Sol-gel Coating Experiment

  • Kim, Hyeon-Soo
    • Proceedings of the Optical Society of Korea Conference
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    • 1989.02a
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    • pp.49-54
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    • 1989
  • Thin solid film systems polarizing beam splitter and disk amplifier used in the high power laser system ({{{{ lambda }}0=1060nm) are designed by computer aided optimization technique. Extinction ratio of designed polarizing beam splitter for incidence angle 30$^{\circ}$, 45$^{\circ}$, 55.60$^{\circ}$ are 1:93, 1:895, 1:1991. respectively. Maximum reflectance of designed thin film system of disk amplifier is less than 3% for pumping band (500-900nm) and 0.15% for laser beam. Further, SiO film chosen as one of the suitable thin films in the high power laser system is prepared by the sol=-gel process which gives high damage threshold. When the withdrawal speed is 6.15cm/min -16.62 cm/min and the mixing ratio is in the range of 1 mol (ethylsilicate): 4-8mol(ethylalcohol) : 2mol(water), the thickness of deposited film is in the range of 500{{{{ ANGSTROM }}-1500{{{{ ANGSTROM }}.

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