• Title/Summary/Keyword: High Power CW Laser

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Influence of process parameters on the kerfwidth for the case of laser cutting of CPS 1N sheet using high power CW Nd:YAG laser (고출력 연속파형 Nd:YAG 레이저를 이용한 CSP 1N 냉연강판 절단시 공정변수의 절단폭에 미치는 영향)

  • Kim Min-Su;Lee Sang-Hoon;Park Hyung-Jun;Yoo Young-Tae;Ahn Dong-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.7 s.172
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    • pp.19-26
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    • 2005
  • The objective of this study is to investigate the influence of process parameters, such as power of laser, cutting speed of laser and material thickness, on the practical cutting region and the kerfwidth fer the case of cutting of CSP IN sheet using high power Nd:YAC laser in continuous wave(CW) mode. In order to obtain the practical cutting region and the relationship between process parameters on the kerfwidth, several laser cutting experiments are carried out. The effective heat input is introduced to consider the influence of power and cutting speed of laser on the kerfwidth together. From the results of experiments, the allowable cutting region and the relationship between the effective heat input and kerfwidth fur the case of cutting of CSP 1N sheet using high power CW Nd:YAG laser have been obtained to improve the dimensionalaccuracyofthecutarea.

Influence of process parameters on the kerfwidth for the case of laser cutting of CSP 1N sheet using high power CW Nd:YAG laser (고출력 연속파형 Nd:YAG 레이저를 이용한 CSP 1N 냉연강판 절단시 절단공정변수의 절단폭에 미치는 영향)

  • Ahn, Dong-Gyu;Kim, Min-Su;Lee, Sang-Hoon;Park, Hyung-Jun;Yoo, Young-Tae
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.910-915
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    • 2004
  • The objective of this study is to investigate the influence of process parameters, such as power of laser, travel speed of laser and material thickness, on the practical cutting region and the kerfwidth for the case of cutting of CSP 1N sheet using high power Nd:YAG laser with continuous wave(CW). In order to find the practical cutting region and the relationship between process parameters on the kerfwidth, several laser cutting experiments are carried out. The effective heat input is introduced to consider the influence of power and travel speed of laser on the kerfwidth together. From the results of experiments, the allowable cutting region and the relationship between the effective heat input and kerfwidth for the case of cutting of CSP 1N sheet using high power CW Nd:YAG laser have been obtained to improve the dimensional accuracy of the cut area.

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A Study on Heat Transfer Characteristics of Laser Cutting for the CSP 1N Sheet Using High-power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 CSP 1N 박판 절단공정의 열전달 특성 분석)

  • Ahn, Dong-Gyu;Kim, Min-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.51-58
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    • 2006
  • The objective of this research work is to investigate into heat transfer characteristics of the laser cutting of CSP 1N sheet using high power CW Nd:YAG laser. In order to investigate the heat transfer characteristics, three dimensional quasi stationary and steady-state heat transfer analysis has been carried out. The laser heat source is assumed as a volumetric heat source with a gaussian heat distribution in a plane. Through the comparison of the results of analyses with those of experiments, the proper finite element model has been obtained. In addition, characteristics of the three-dimensional heat transfer and temperature distribution have been estimated by the finite element model. Finally, the minimum temperature at the center for cutting of the material has been estimated.

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Influence of Process Parameters on Characteristics of the Cut Surface for the Case of Cutting of CSP IN Sheet Using High Power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 CSP 1N 박판재 절단시 공정변수의 절단표면특성에 미치는 영향)

  • 안동규;김민수;이상훈;유영태;박형준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.286-291
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    • 2004
  • The objective of this research work is to investigate the influence of process parameters, such as power of laser, travel speed of laser and material thickness, on roughness and striation of the cut surface for the case of cutting of CSP 1N sheet using high power Nd:YAG laser with continuous wave(CW). In order to find the practical cutting region and the relationship between process parameters on the roughness and the striation, several laser cutting experiments are carried out. From the results of experiments, the allowable cutting region and an optimal cutting speed for each cutting condition have been obtained to improve the quality of the cut surface. In addition, it has been shown that the surface roughness is related to the number of striation and depth of valley of the cut surface.

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Minimization of a CW CO2 Laser Output Ripple by using High Frequency Resonance Phenomena (고주파 공진현상을 이용한 CW CO2 레이저의 출력리플 최소화)

  • Sikander, Sakura;Kwon, Min-Jae;Kim, Hee-Je;Lee, Dong-Gil;Xu, Guo-Cheng
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.6
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    • pp.798-802
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    • 2013
  • In a conventional DC power supply used for CO2 laser, the circuit elements such as a rectifier bridge, a current-limiting resistor, a high voltage switch, energy storage capacitors ans a high-voltage isolation transformer using high turn ratio are necessary. Consequently, those supplies are expensive and require a large space. Thus, laser resonator and power supply should be optimally designed. In this paper, we propose a new power supply using high frequency resonance phenomena for CW(Continuous wave) CO2 laser (maximum output of 23W with discharge length of 450mm). It consists of a transformer including leakage inductance, magnetizing inductance and half-bridge converter, a three-stage Cockcroft-Walton and PFC(Power factor correction) circuit. The output ripple voltage can be controlled the minimum of 0.24% under the high frequency switching of 231kHz. Furthermore, the output efficiency was improved to 16.4% and the laser output stability of about 5.6% was obtained in this laser system.

A New CW CO2 Laser with Precise Output and Minimal Fluctuation by Adopting a High-frequency LCC Resonant Converter

  • Lee, Dong-Gil;Park, Seong-Wook;Yang, Yong-Su;Kim, Hee-Je;Xu, Guo-Cheng
    • Journal of Electrical Engineering and Technology
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    • v.6 no.6
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    • pp.842-848
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    • 2011
  • The current study proposes the design of a hybrid series-parallel resonant converter (SPRC) and a three-stage Cockcroft-Walton voltage multiplier for precisely adjusting the power generated by a continuous wave (CW) $CO_2$ laser. The design of a hybrid SPRC, called LCC resonant converter, is described, and the fundamental approximation of a high-voltage and high-frequency (HVHF) transformer with a resonant tank is discussed. The results of the current study show that the voltage drop and ripple of a three-stage Cockcroft-Walton voltage multiplier depend on frequency. The power generated by a CW $CO_2$ laser can be precisely adjusted by a variable-frequency controller using a DSP (TMS320F2812) microprocessor. The proposed LCC converter could be used to obtain a maximum laser output power of 23 W. Moreover, it could precisely adjust the laser output power within 4.3 to 23 W at an operating frequency range of 187.5 to 370 kHz. The maximum efficiency of the $CO_2$ laser system is approximately 16.5%, and the minimum ripple of output voltage is about 1.62%.

Investigation of Cutting Characteristics in the Sharp Comer for the Case of Cutting of Inconel 718 Super-alloy Sheet Using High-power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 인코넬 718 판재 절단시 모서리부 절단 특성 분석)

  • Ahn, Dong-Gyu;Byun, Kyung-Won
    • Journal of Welding and Joining
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    • v.26 no.5
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    • pp.90-96
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    • 2008
  • The objective of this paper is to investigate the effects of the laser power, the material thickness, comer angles, and the loop size on the formation of the comer in the cutting of Inconel 718 super-alloy sheet using high-power CW Nd: YAG laser. In order to investigate the influence of comer angles and loop sizes on the melted area and the formation of comer in the sharp comer, angular cutting tests and loop cutting tests were carried out. The results of the angular cutting tests were shown that the melted area is minimized and the melting mode is changed from nose melting in the thickness direction to the secondary melting induced by the attached dross when the comer angle is $90^{\circ}$. Through the results of loop cutting tests, the variation of the melted area and the comer shape in the sharp comer according to the loop size were examined. In addition, it was shown that a proper loop size is approximately 3 mm. The results of above experiments will be reflected on the knowledge base to generate optimal cutting path of the laser.

Three-dimensional heat transfer analysis of laser cutting process for CSP 1N sheet using high power CW Nd:YAG laser (고출력 CW Nd:YAG 레이저를 이용한 CSP 1N 냉연강판 절단 공정의 3 차원 열전달 해석)

  • Kim M.S.;Ahn D.G.;Lee S.H.;Yoo Y.T.;Park H.J.;Shin H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.162-165
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    • 2005
  • The objective of this research work is to investigate into the three-dimensional temperature distribution using quasi steady-state heat transfer analysis fur the case of the laser cutting of CSP 1N sheet using high power CW Nd:YAG laser. The laser heat source is assumed as a volumetric heat source with a gaussian heat distribution in a plane. Through the comparison of the results of analyses with those of the experiments, the optimal finite element model is obtained. Finally, characteristics of the three-dimensional heat transfer and temperature distribution have been estimated by the optimal finite element model.

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Microstructure and electrical properties of high power laser thermal annealing on inkjet printed Ag films

  • Yoon, Yo-Han;Yi, Seol-Min;Yim, Jung-Ryoul;Lee, Ji-Hoon;Joo, Young-Chang
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.36.2-36.2
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    • 2009
  • In this work, the high power CW Nd:YAG laser has been used for thermal treatment of inkjet printed Ag films-involving eliminating organic additives (dispersant, binder, and organic solvent) of Ag ink and annealing Ag nanoparticles. By optimizing laser parameters, such as laser power and defocusing value, the laser energy can totally be converted to heat energy, which is used to thermal treatment of inkjet printed Ag films. This results in controlling the microstructures and the resistivity of films. We investigated the thermal diffusion mechanisms during laser annealing and the resulting microstructures. The impact of high power laser annealing on microstructures and electrical characteristic of inkjet printed Ag films is compared to those of the films annealed by a conventional furnace annealing. Focused ion beam (FIB) channeling image shows that the laser annealed Ag films have large columnar grains and dense structure (void free), while furnace annealed films have tiny grains and exhibit void formation. Due to these microstructural characteristics of laser annealed films, it has better electrical property (low resistivity) compared to furnace annealed samples.

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Wavelength stabilized high power cw DFB laser module for DWDM transmission (DWDM 송신을 위한 파장안정화 고출력 DFB LD Module)

  • 김종덕;이희태;박경현;송만규;강승구
    • Korean Journal of Optics and Photonics
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    • v.11 no.3
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    • pp.206-209
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    • 2000
  • A wavelength stabilized high power CW DFB LD module was designed and fabricated for use in externally modulated, Dense Wavelength Division Multiplex (DWDM) systems. A simple, compact wavelength monitoring technology using a thin solid Etalon and PD array assembly was developed for a low cost wavelength stabilized DFB LD module. Also, the excellent module have high power characteristic of 13.5 mW in CW 100 mA current injection with high optical coupling coefficient over 43%. r 43%.

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