• Title/Summary/Keyword: High Cycle Vibration Fatigue

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Evaluation of Vibration Fatigue Life of Shipboard Equipment Made of Aluminum Alloy A356 (주조 알루미늄합금 A356을 사용한 해상구조물의 진동피로수명평가)

  • Cho, Ki-Dae;Kim, Jie-Eok;Yang, Sung-Chul;Jung, Hwa-Young;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1257-1263
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    • 2010
  • The naval structure exposes to environmental vibration of shafted propeller propulsion and engine vibration. The shipboard equipments are developed compliance to MIL-STD-167-1A. For this purpose, vibration fatigue life of shipboard equipment for long lives should be estimate via an analytical approach and vibration test. In this paper, High cycle fatigue strength of cast aluminum alloy A356 using shipboard equipment was evaluated by 14 S-N method. The stress applied on the structure is evaluated by an analytical method(frequency response analysis with sinusoidal input and a fatigue evaluation) to simulate a MIL-STD-167-1A test. The frequency with the maximum equivalent stress is shown by Max. test frequency and the vibration fatigue life of shipboard equipment was estimated by Miner's rule.

Investigation of the High Cycle Fatigue Crack of the Gas Turbine Compressor Blade Using Finite Element Analysis (유한요소해석을 이용한 가스터빈 압축기 블레이드 피로균열 해석)

  • Yun, Wan-No;Kim, Jun-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.107-112
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    • 2010
  • A gas turbine consists of an upstream compressor and a downstream turbine with a combustion chamber, and also the compressor and the turbine are generally coupled using a single shaft. Large scale gas turbine compressor is designed as multi-stage axial flow and the blade is fan-type which is thick and wide. Recently radial cracking happens occasionally at the compressor blade tip of large scale gas turbine. So, FEM was performed on the compressor blade and vibration modes and dynamic stresses were analyzed. According to the analysis, 9th natural frequency mode of the blade, which is 2 strip mode, is near the vane passing frequency by the vane located at the upstream of the blade.

Structural Stability Evaluation of Impeller in Resonant condition due to Diffuser vanes (디퓨저 베인에 의한 공진조건에서의 임펠러 구조 안정성 평가)

  • Kim, Yongse;Kong, Dongjae;Shin, Sangjoon;Im, Kangsoo;Park, Kihoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.877-880
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    • 2017
  • Impeller blades in the centrifugal compressor are subjected to static loads due to the high-speed rotation and steady aerodynamic forces. At the same time, aerodynamic excitations by the interaction between the impeller and the diffuser vanes(DV) periodically excite the impeller blades in resonant conditions, which may lead to high cycle fatigue (HCF) and eventually result in failure of the blades. In order to predict the structural response accurately, the aerodynamic excitation and the major resonant conditions were predicted by performing the unsteady flow analysis and modal analysis using ANSYS. Next, a unidirectional forced vibration analysis was performed by using fluid-structure interaction (FSI) method, and the safety of HCF was evaluated based on the results.

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Modification and Testing to Prevent the Resonance in a Finger-type Low Pressure Turbine Blade (저압 터빈용 Finger 형 블레이드의 공진 방지를 위한 개선 및 시험)

  • Ha, Hyun-Cheon;Lee, Dong-Jin;Ryu, Seok-Ju;Chung, Hee-Chan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.612-617
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    • 2000
  • This paper describes the experience gained from the treatments for prevention of blade failure occurred in the low-pressure turbine. Some cracks due to high cycle fatigue were found at the blades in low-pressure turbines after long time operation. Such failure was mainly caused by the resonance of the blade with the vane passing frequency excitation. If a natural frequency of the blade exists near the excitation frequency, a resonant vibration can occur and leads to a large amount of stress which may cause fatigue failures in turbine blades. To avoid the resonance of the blade, some modifications have been performed and full-scaled mockup testing has been done to confirm the verification for modification. Test result shows that enlarging the span cover is very useful to change the natural frequency of the grouped blades effectively.

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The Prediction of Dynamic Fatigue Life of Multi-axial Loaded Structure (다축 하중 구조물의 동적 피로수명 예측)

  • Yoon, Moon Young;Kim, Kyeung Ho;Park, Jang Soo;Boo, Kwang Seok;Kim, Heung Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.231-235
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    • 2013
  • The purpose of this paper is to compare with estimation of equivalent fatigue load in time domain and frequency domain and estimate the fatigue life of structure with multi-axial vibration loading. The fatigue analysis with two methods is implemented with various signals like random, sinusoidal signals. Also an equivalent fatigue life estimated by rainflow cycle counting in time domain is compared with results estimated with probability density function of each signal in frequency domain. In case of frequency domain, equivalent fatigue life can estimate through Dirlik's method with probability density function. And the work proposed in this paper compared the fatigue damage accumulated under uni-axial loading to that induced by multi-axial loading. The comparison is preformed for a simple cantilever beam, which is exposed to vibrations of several directions. For verification of estimation performance of fatigue life, results are compared to those of FEM analysis (ANSYS).

A Failure Analysis on the Broken Last Blade of 30MW Steam Turbine (30MW 증기터빈 최종단 회전익 파단 사고 분석)

  • Kim, S.B.;Kim, I.C.;Han, S.W.;Jun, C.H.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.5-15
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    • 2007
  • In the recently released accident-investigation report on blade failure, almost 70% of blade failures was found at low pressure turbine blades, and it is well known that main cause is due to the vibration modes. This paper describes the systematic approach on the root cause of the blade failure at L 0 stage, 30MW single flow industrial steam turbine which had tripped by high vibration after ten-month commercial operation. A fracture was found at the only one damping wire hole of 59 blades, and crack was detected at three damping wire holes by NDT. According to the analysis result for the crack fracture surface and the chain of the sequential operational events, we come to the conclusion that a typical high cycle fatigue is the most dominant factor caused to the blade failure, the resonance frequency margin was narrowed by the cut damping wire and the high cycle vibration was amplified, and then the blade was broken at once by the centrifugal force when the crack reached the critical size.

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Wind-induced fatigue loading of tubular steel lighting columns

  • Robertson, A.P.;Hoxey, R.P.;Short, J.L.;Burgess, L.R.;Smith, B.W.;Ko, R.H.Y.
    • Wind and Structures
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    • v.4 no.2
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    • pp.163-176
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    • 2001
  • Two 12 m high tubular steel lighting columns have been instrumented to determine the wind-induced fatigue loading experienced by such columns. Each column supported a single luminaire mounted on a 0.5 m long bracket. One column was planted in soil, and the other bolted through a welded baseplate to a substantial concrete base. The columns were strain gauged just above the shoulder weld which connected the main shaft to the larger base tube. Forced vibration tests were undertaken to determine the natural frequencies and damping of the columns. Extensive recordings were made of response to winds with speeds from 4 m/s to 17 m/s. Selected records were analysed to obtain stress cycle counts and fatigue lives. Mean drag coefficients were also derived from the strain data to investigate experimentally the effect of Reynolds Number.

An Experimental Study for Preventing the Resonance of Steam Turbine Blade (증기터빈 블레이드의 공진 방지를 위한 실험 연구)

  • 하현천;이동진;류석주
    • Journal of KSNVE
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    • v.11 no.3
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    • pp.410-415
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    • 2001
  • This paper describes an experimental analysis for improving the stability of blade failure due to the vibration resonance, which happens in the low-pressure steam turbine. Some cracks due to high cycle fatigue were found in the blades of a low-pressure turbine after long time operation. Impact test showed that such failure was mainly caused by the resonance. In other words, since one of the natural frequencies of the grouped blade is very close to the excitation frequency of the nozzle, the resonant vibration leads to a large amplitude of displacement and results in a large amount of stress that may cause fatigue failures in the blades. It is interesting that the blade failures occur only at blades neighboring with the nodal points of the natural vibration mode whose natural frequency is close to the nozzle passing frequency. The effective methods for increasing the reliability against the blade vibration are a heightening the fatigue limit of the blade using an advanced material and a removing the resonance away from the operating speed. It is well known that the removal of theresonance could be obtained by the installation of different types of shrouds, wires, and links between the blades as well as by the chance of the number of nozzles. In the present work, two kinds of modification for avoiding the resonance haute been considered; 1) slot-type finger, 2) long span cover. Full-scale mockup tests have been performed in order to confirm the verification for modification in the shop. Test results show that the use of long span cover is very useful to change the natural frequencies of the grouped blade and to avoid the resonance effectively.

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Technical Review of Specimens under Ultrasonic Fatigue Test (초음파 피로시험편 결정법의 연구동향)

  • Myeong, No-Jun;Han, Seung-Wook;Park, Jung-Hoon;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.967-973
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    • 2013
  • An accelerated ultrasonic fatigue test(UFT) has been used for analyzing very high cycle fatigue( VHCF, $N_f$ > $10^7$). This study reviews how the test specimen is to be determined. We focus on UFT using a resonance of 20 kHz. The specimen geometry is determined by selecting test materials by using a dynamic Young's modulus and wavelength of 20 kHz. The dynamic Young's modulus is calculated at the resonant frequency. Through a resonant vibration test at 20 kHz, the length of the specimen is calculated. By determining the shape of the specimen, the stress during the UFT is calculated. The UFT results should be comparable at the test frequency and the specimen geometry obtained by the conventional fatigue tests.