• Title/Summary/Keyword: High CaO fly ash

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Fabrication of a solid catalyst using coal fly ash and its utilization for producing biodiesel

  • Go, Young Wook;Yeom, Sung Ho
    • Environmental Engineering Research
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    • v.24 no.2
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    • pp.324-330
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    • 2019
  • To recycle raw fly ash (RFA), a waste from thermal power plants, it was used to prepare solid catalysts which have many advantages compared with homogenous catalysts. When biodiesel was produced from soybean oil using RFA, only 1.2% of biodiesel conversion was obtained. A metal hydroxide, NaOH, KOH or $Ca(OH)_2$, was mixed with the acid-treated fly ash (ATFA), and the mixture was calcined at $700^{\circ}C$ for 3 h to prepare the solid catalyst. The solid catalyst prepared by mixing ATFA with NaOH, designated as SC-Na, showed a better performance than those prepared by mixing ATFA with KOH or $Ca(OH)_2$, respectively. The optimal mass ratio of ATFA with NaOH was 1:3, at which the proportion of $Na_2O$ increased to 60.2% in SC-Na, and 97.8% of biodiesel conversion was achieved under optimal reaction conditions (2 w% SC-Na relative to oil and 5 mL-methanol/g-oil at $50^{\circ}C$ for 4 h). Finally, a batch operation was repeatedly carried out to test the feasibility of reusing the solid catalyst, and more than 96% biodiesel conversion was stably achieved for the third round of operations. This study shows that RFA was successfully recycled to solid catalysts through a simple preparation method, and the solid catalyst was reused for the production of biodiesel with high conversion.

A Study on the Characteristics and Utilization of Ash from ASR Incinerator (ASR 소각재의 이화학적 물성 및 재활용(再活用)을 위한 기초연구(基礎硏究))

  • Lee, Hwa-Young
    • Resources Recycling
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    • v.16 no.2 s.76
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    • pp.32-39
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    • 2007
  • The measurement of physicochemical properties of ASR incineration ash has been carried dot and the preparation of light-weight material has also been performed using ASR ash for recycling point of view as building or construction materials. For this aim, chemical composition, particle size distribution, and heavy metal leachability were examined for 2 bottom ashes and 4 fly ashes obtained from the domestic ASR incinerator. In the present work, attempt has been made to prepare the lightweight material using boiler ash as a raw material, which is prepared by forming the mixture of boiler ash, lightweisht filler and inorganic binder and followed by calcination at elevated temperature. As a result, the content of Cu in bottom ash was as high as about 3wt% so that the recovery of Cu from ash was required. The major compound of SDR #5 and Bag filter #6 was found to be $CaCl_2{\cdot}Ca(OH)_2{\cdot}H_2O\;and\;CaCl_2{\cdot}4H_2O$, respectively. It is thought that heavy metal teachability of lightweight material prepared with boiler ash was significantly decreased due to the encapsulation or stabilization of heavy metal compounds.

Effects of Fly Ash on Components in Percolated Water and Rice Growth (석탄회 처리가 논 토양성분의 용탈과 수도생육에 미치는 영향)

  • Kim, Yong Woong;Yoon, Chung Han;Shin, Bang Sup;Kim, Kwang Sik
    • Korean Journal of Soil Science and Fertilizer
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    • v.29 no.3
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    • pp.226-235
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    • 1996
  • This pot experiment was conducted to investigate the changes of leaching in percolated water of paddy soil in which rice was cultivated in conditions of 0%, 5%. 30% addition of bituminous and anthracite fly ash respectively in greenhouse. pH in percolated water was higher in non cultivated plot than in cultivated plot. pH of the fly ash treated plot was higher than that of the control plot. pH in the cultivated plot decreased gradually during the cultivation. The contents of $NH_4-N$, $NO_3-N$ and K in percolated water decreased rapidly after mid-July, and was very low in the cultivated plot. Over the cultivation time, P contents in percolated water was very low. $SiO_2$, contents in percolated water decreased rapidly after June. Na contents in percolated water was highest in mid-June and then decreased gradually. In the cultivated plot, Ca contents in percolated water was higher than that in the control plot. During the cultivation, Ca contents in percolated water decreased gradually. But, in later-term of cultivation. Ca contents in percolated water was relatively Mgh. Mg contents in percolated water decreased after mid-July, but decreased continuously till the later-term of cultivation. EC in the percolated water was highest in mid-June. and then decreased gradually. EC of fly ash treated plot was higher than that of the control plot. The soil pH was increased and phosphate content in the soil was accumulated very high by application of fly ashes in paddy field after rice cultivation. Fly ash treatment did not increase the contents of elements in percolated water compared with the control plot. The difference between anthracite and bituminous fly ash was not so clear. Fly ash treatment, inhibited early growth and tillering. But, in later-term of cultivation, the inhibition effects of nonproductive tillering was expected. Fly ash treatment will be good if it was applicated after last year's harvest because leaching would happen over fallowing time. Contents of inorganic elements in percolated water of fly ash treated plot was not so high compared with that in the control plot.

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Effects of Fly Ash and Gypsum Mixture on Reducing Phosphorus Loss from Paddy Soil (논 토양에서 석탄회와 석고의 혼합제를 활용한 인산유출 저감)

  • Lee, Yong-Bok;Lee, Seul-Bi;Oh, Ju-Hwan;Lee, Chang-Hoon;Hong, Chang-Oh;Kim, Pil-Joo
    • Korean Journal of Environmental Agriculture
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    • v.27 no.1
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    • pp.66-71
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    • 2008
  • Phosphorus transfer from agricultural soils to surface waters is an important environmental issue. Fly ash and phospho-gypsum which are industrial by-product were investigated as a means of reducing dissolved phosphorus in arable soil. To determine the optimum mixing ratio of fly ash(FA) and phospho-gypsum(PG) for reducing dissolved reactive P(DRP) in soil, various mixture ratio of FA and PG were mixed with two soil. The DRP content and pH in soils were analysed after 3 weeks incubation under flooding condition. Although DRP content in soils was significantly decreased by FA-PG mixture compared with control, there were no significant difference among the FA and PG mixture ratio of 75:25, 50:50, and 25:75. The mixture of 75% FA and 25% PG was selected for field test. A field experiment was carried out to evaluate the reducing DRP content in paddy soil to which 0(NPK), 20(FG 20), 40(FG 40), and 60(FG 60) Mg $ha^{-1}$ of the mixture were applied. The DRP content was reduced by 31% at the application rate of 60 Mg $ha^{-1}$. In contrast to deceasing DRP, Ca-P content increased significantly with the mixture application rate. After rice harvesting, available $SiO_2$, P, and exchangeable Ca content in soil increased significantly with application rate due to high content of Si, P, and Ca in the mixture. Mixtures of fly ash and gypsum should reduce P loss from paddy soil and increase soil fertility.

Studies on the Production of Artificial Zeolite from Coal Fly Ash and Its Utilization in Agro-Environment

  • Lee, Deog-Bae;Henmi, Teruo;Lee, Kyung-Bo;Kim, Jae-Duk
    • Korean Journal of Environmental Agriculture
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    • v.19 no.5
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    • pp.401-418
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    • 2000
  • 1. Production of the artificial zeolite from coal ash Coal fly ash is mainly composed of several oxides including $SiO_2$ and $Al_2O_3$ derived from inorganic compounds remained after burning. As minor components, $Fe_2O_3$ and oxides of Mg, Ca, P, Ti (trace) are also contained in the ash. These components are presented as glass form resulting from fusion in the process of the combustion of coal. In other word, coal ash may refer to a kind of aluminosilicate glass that is known to easily change to zeolite-like materials by hydrothermal reaction. Lots of hot seawater is disposing near thermal power plants after cooling turbine generator periodically. Using seawater in the hydrothermal reaction caused to produce low price artificial zeolite by reduction of sodium hydroxide consumption, heating energy and water cost. As coal ash were reacted hydrothermally, peaks of quartz and mullite in the ash were weakened and disappeared, and new Na-Pl peaks were appeared strengthily. Si-O-Si bonding of the bituminous coal ash was changed to Si-O-Al (and $Fe^{3+}$) bonding by the reaction. Therefore the produced Na-Pl type zeolite had high CEC of 276.7 $cmol^+{\cdot}kg^{-1}$ and well developed molecular sieve structure with low concentration of heavy metals. 2. Utilization of the artificial zeolite in agro-environment The artificial zeolite(1g) could remove 123.5 mg of zinc, 164.7 mg copper, 184.4 mg cadmium and 350.6 mg lead in the synthetic wastewater. The removability is higher 2.8 times in zinc, 3.3 times in copper, 4.7 times in cadmium and 4.8 times in lead than natural zeolite and charcoal powder. When the heavy metals were treated at the ratio of 150 $kg{\cdot}ha^{-1}$ to the rice plant, various growth inhibition were observed; brownish discoloration and death of leaf sheath, growth inhibition in culm length, number of panicles and grains, grain ripening and rice yield. But these growth inhibition was greatly alleviated by the application of artificial zeolite, therefore, rice yield increased $1.1{\sim}3.2$ times according to the metal kind. In addition, the concentration of heavy metals in the brown rice also lowered by $27{\sim}75%$. Artificial Granular Zeolites (AGZ) was developed for the purification of wastewater. Canon exchange capacity was 126.8 $cmol^+{\cdot}kg^{-1}$. AGZ had Na-Pl peaks mainly with some minor $C_3S$ peaks in X-ray diffractogram. In addition, AGZs had various pore structure that may be adhere the suspended solid and offer microbiological niche to decompose organic pollutants. AGZ could remove ammonium, orthophosphate and heavy metals simultaneously. Mixing ratio of artificial zeolite in AGZs was related positively with removal efficiency of $NH_4\;^+$ and negatively with that of $PO_4\;^{3-}$. Root growth of rice seedling was inhibited severely in the mine wastewater because of strong acidity and high concentration of heavy metals. As AGZ(1 kg) stayed in the wastewater(100L) for 4days, water quality turned into safely for agricultural usage and rice seedlings grew normally.

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Studies on the clinker formed in thermal power plants (화력발전소에서 생성된 크링커에 대한 연구)

  • Park, Hyun-Joo;Nam, Chang-Hyun;Yun, Yeo-Chan;Lee, Tae-Won
    • Journal of the Korean Society of Combustion
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    • v.8 no.2
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    • pp.34-40
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    • 2003
  • Analyses for concentration, surface phenomena, and crystal structure were performed to identify the causes of clinker formation in three type of pulverized coal fired boilers. Some clinkers had partially molten surface and more CaO and $Fe_2O_3$ as compared with fly ash, and the major crystalline phases identified in the clinker were mullite and quartz. Clinkers were formed in high temperature zone of the boiler according to the identification of mullite by XRD. Free $SiO_2$ in sand combined with K, Na and Ca in limestone served as a fluxing agent to form clinkers in a circulating bed boiler.

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Effect of Acidic Leachate on the Cement-based Landfill Soil Liner System (고화토차수층에 대한 산성침출수의 영향과 대책방안 - 산업부산물(고로슬래그, 플라이애쉬) 재활용 방안 중심으로 -)

  • Cho, Jae-Beom;Hyun, Jae-Hyuk;Lee, Jong-Deuk;Park, Joung-Ku
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.3
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    • pp.265-269
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    • 2006
  • This study was to investigate the effect of acidic leachate on the landfill liner system and healing of cracks by using industrial by-products; BFS(Blast Furnace Slag) and FA(Fly Ash). From the results of pH measurement, for OPC(Ordinary Portland Cement) and DM(Dredged Mud) mixtures immersed acidic leachate, the initial pH($4.5{\sim}5.5$) was heavily increased to approximately 10 after 60 days experiment due to the production of 2 mole $OH^-$ which was occurred by hydrolysis of CaO and MgO etc.. Meanwhile, the initial pH of acidic leachate immersed DM mixtures with BFS and FA respectively was lasted for longer period as compared to the comparison. The reason was that production of low Ca C-S-H hydrates which stabilized in acidic liquid. The physical properties(compressive strength, hydraulic conductivity) of DM mixtures added BFS and FA was improved. It was concluded that the dissolution of hydrates was disturbed by high alkalinity of BFS and FA.

Application on the CFBC Fly Ash as a Stimulant to Improve the Early Strength of Hydration Portland Cement (슬래그시멘트 초기강도 증진을 위한 자극제로서 CFBC Fly ash의 활용연구)

  • Park, JongTak;Oh, Hongseob;Jung, Gwon Soo;Kang, Chang Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.8-16
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    • 2020
  • As the circulating fluidized bed combustor(CFBC) boilers system to generate electric power increase in order to reduce environmental pollution, a lot of CFBC fly ashes(CFFA) are produced. CFFA has limited use in concrete because it contains free CaO, which can cause cement expansion and rapid initial hydration. In this study, the microstructure and the initial development of compressive strength characteristics were experimentally analyzed to be used as a stimulant to replace natural gypsum by mixing with CFFA and phosphate gypsum to enhance the initial strength of portland blast furnace slag cement. The recycled gypsum was used as flue-gas desulfurization gypsum and phosphate gypsum. Experimental results show that the initial strength development is relatively lower when CFFA and dihydrate gypsum are mixed, but the strength improvement effect of the mixture with CFFA and anhydrous gypsum as an anhydritedII typed crystalized gypsum is similar to that of natural gypsum. As a result, it w as analyzed to have high possibility of use for stimulant of portland blast furnace slag cement.

Effects of Coal Fly Ash on Composting Process of Household Garbage (음식쓰레기 퇴비화 과정에서 석탄회 첨가 효과)

  • Seong, Soon-Hee;Kim, Woo-Seong;Seo, Jeoung-Yoon
    • Korean Journal of Environmental Agriculture
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    • v.15 no.3
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    • pp.282-288
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    • 1996
  • Because of the high water content of the household garbage, it is difficult to compost it. Therefore, this study was conducted to investigate the possibility of using coal fly ash as humidity conditioner for the household garbage composting. The summarized results are as follows : 1. The maximum temperatures were $35^{\circ}C$ in spring, $47^{\circ}C$ in summer, and $43^{\circ}C$ in winter during the composting periods. 2. The mass was reduced to 70.5% after 60 days. The average volume reduced down to 74.7% after 60 days. 3. The seasonal variation of pH values showed a similar tendency and reached 8.5 after 60 days. 4. The water content was reduced at an early stage of composting and not much changed thereafter. It had 49.7% in spring, 33.9% in summer, and 56.5% in winter after 60 days. Ash contents were not much changed during the composting periods. 5. The contents of inorganic compounds were in the range of $0.06{\sim}4.03%$ $P_2O_5$, $0.01{\sim}2.87%$ CaO, $0.18{\sim}1.43%$ MgO, and $0.39{\sim}2.03%$ $K_2O$. Heavy metal contents were in the range of $ND{\sim}14.08$ Hg ${\mu}g/kg$, $ND{\sim}0.80$ Cd mg/kg, $4.99{\sim}28.95$ Cu mg/kg, $ND{\sim}242.62$ Cr mg/kg, $ND{\sim}20.24$ Pb mg/kg, and $ND{\sim}59.87$ Zn mg/kg.

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The Strength Properties of Cement Matrix containing High-Volume Wasted Phosphogypsum with Binder Types (결합재의 종류에 따른 인산석고를 다량 함유한 경화체의 강도 특성)

  • Mun, Kyoung-Ju;Hyoung, Won-Kil;Park, Won-Chun;So, Seung-Young;Soh, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.881-884
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    • 2006
  • Wasted phosphogypsum is a by-product from the phosphoric acid process of manufacturing fertilizers. It consists mainly of $CaSO_4{\cdot}2H_2O$ and contains some impurities. The purpose of this study is to utilize wasted phosphogypsum into an admixture for concrete products cured by steam This paper is to investigate the strength properties of cement composites containing high volume phosphogypsum. The cement composites were composed of OPC, phosphogypsum, fly-ash and granulated blast-furnace slag with activators. As a result, the strength of cement composites containing high volume wasted phosphogypsum were shown high level when granulated blast-furnace slag was mixed. Therefore, PG could be used as a steam curing admixture for concrete 2th production with reduction of OPC.

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