• Transactions of Materials Processing
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• v.12 no.4
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• pp.334-339
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• 2003

This paper presents a new algorithm that enables the refinement of hexahedral elements while maintaining the appropriate connectivity. In the algorithm, at first the regions of mesh to be refined are defined and, then, the zero-thickness element layers are inserted into the interfaces between the regions. All the meshes in the regions, in which the zero-thickness layers are inserted, are to be regularized in order to improve the shape of the slender elements on the interfaces. This algorithm is applied to the analysis of plastic deformation process. The results show that the refined mesh gives smaller relative errors than the original mesh.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.04a
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• pp.105-112
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• 2002

A new grid-based approach is presented for automatic generation of hexahedral meshes for simulation of plastic deformation in metal forming. In this approach, special enveloping schemes are applied, to eradicate the sources of the degenerate elements that may appear in a generated mesh. The schemes are described in detail, along with a complete procedure for mesh generation. The capability of the approach to deal with an arbitrary, 3-D process geometry is demonstrated through application to a selected forming problem.

• Korean Journal of Computational Design and Engineering
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• v.11 no.1
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• pp.41-48
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• 2006

This paper describes hexahedral mesh generation for various shell structures, such as automobile bodies, plastic injection mold components and sheet metal parts by using chordal surfaces. After generaling one-layered tetrahedral mesh by an advancing front algorithm, the chordal surfaces are constructed by cutting of tetrahedral elements. Since the choral surfaces are composed of tri/quad elements with poor quality, they are transformed into quadrilateral elements with good quality. Hexahedral elements are then generated by offsetting these quadrilateral elements. The boundary nodes of hexahedral elements are generated on the outer surfaces of the original shell structures. Sample models including nonuniform thickness have been tested to validate the proposed algorithm.

• Structural Engineering and Mechanics
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• v.11 no.1
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• pp.105-122
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• 2001

A new three-dimensional 13-node hexahedral element with rotational degrees of freedom, which is designated as MR-H13 element, is presented. The proposed element is established by adding five nodes to one of the six faces of basic 8-node hexahedral element. The new element can be effectively used in the connection between the refined mesh and the coarser mesh. The derivation of the current element in this paper is based on the variational principles in which the rotation and skew-symmetric stress are introduced as independent variables. Numerical examples show that the performance of the new element is satisfactory.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.331-334
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• 2003

In the finite element simulation of hot forging processes using hexahedron, remeshing of a flash is very difficult. The mesh compression method is a remeshing technique to construct an effective hexahedral mesh. However, because mesh is distorted during the compression procedure or the mesh compression method, mesh smoothing is necessary to improve the mesh Qualify. in this study, several geometric mesh smoothing techniques and a matrix norm optimization technique are applied and compared which is more adaptive to the mesh compression method.

• Transactions of Materials Processing
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• v.23 no.3
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• pp.171-177
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• 2014

The current collector for the molten carbonate fuel cell (MCFC) which has sheared protrusions is manufactured by the three-stage forming process that integrates slitting, preforming and final forming. Due to the repetition of sheared protrusions, an effective simulation method is required to predict the mechanical behavior. In the current study, a sheet with sheared protrusions was assumed to be an orthotropic plate, which has the same length, width and height. FEM simulations were conducted to evaluate the homogenized properties of the current collector, which has 4 (longitudinal direction) x 4 (transverse direction) sheared protrusions. The simulation model was constructed using hexahedral mesh coarsening. From the verification examples, it was found that the proposed simulation method was efficient within reasonable accuracy. The calculated homogenized properties can be applied to the design of a stack for molten carbonate fuel cells and the prediction of mechanical behavior for other applications.

• Structural Engineering and Mechanics
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• v.17 no.3_4
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• pp.379-391
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• 2004

This paper deals with the development of h-version adaptive mesh refinement and recovery strategy using variable-node elements and its application to various engineering field problems with 2D quadrilateral and 3D hexahedral models. The variable-node elements which have variable mid-side nodes on edges or faces are effectively used in overcoming some problems in connecting the different layer patterns of the transition zone between the refined and coarse mesh. A modified recovery technique of gradients adequate for variable-node elements and proper selection of error norms for each engineering field problems are proposed. In the region in which the error is greater than the permissible refinement error, the mesh is locally refined by subdivision. Reversely, in some parts of the domain having the error smaller than the permissible recovery error, the mesh is locally recovered (coarsened) by combination. Hierarchical structures (e.g. quadtrees and octrees) and element-based storage structures are composed to perform this adaptive process of refinement and recovery. Some numerical examples of a 3D heat conduction analysis of the concrete with hydration heat and a 2D flow analysis of vortex shedding show effectiveness and validity of the proposed scheme.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.844-847
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• 2005

A seamless analysis of complex geometry is one of greatly interesting topic. However, there are still gaps between the industrial applications and fundamental academic studies owing to time consuming modeling process. To resolve this problem, an auto mesh generation program based on grid-based approach has been developed for IT-product in the present study. At first, base mesh and skin mesh are generated using the information of entities which extracted from IGES file. Secondly the provisional core mesh with rugged boundary geometry is constructed by superimposing the skin mesh as well as the base mesh generated from the CAD model. Finally, the positions of boundary nodes are adjusted to make a qualified mesh by adapting node modification and smoothing techniques. Also, for the sake of verification of mesh quality, the hexahedral auto mesh constructed by the program is compared with the corresponding tetrahedral free mesh and hexahedral mapped mesh through static finite element analyses. Thereby, it is anticipated that the grid-based approach can be used as a promising pre-processor for integrity evaluation of various IT-products.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1637-1641
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• 2007

In this paper, we simulate a rotor pole cold forging process by a forging simulator with both tetrahedral and hexahedral element capabilities and compare the predictions obtained by the two approaches with the experiments. Hexahedral element capability runs manually while tetrahedral element capability runs automatically with help of an intelligent remeshing technique. It is shown that the tetrahedral element capability can give quite accurate solution if assisted by the intelligent remeshing technique even though the tetrahedral element itself is not theoretically and numerically clear.

• Korean Journal of Computational Design and Engineering
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• v.10 no.3
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• pp.162-167
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• 2005

A 3D solid element mesh generation algorithm was newly developed. 3D surface points of global rectangular coordinates were supplied by a 3D laser scanner. The algorithm is strait forward and simple but it generates hexahedral solid elements. Then, the surface rectangular elements were generated from the solid elements. The key of the algorithm is elimination of unnecessary elements and 3D boundary surface fitting using given 3D surface point data.