• Title/Summary/Keyword: Hemming Die

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The Drawing and Producing of Hemming dies (HEMMING DIE의 설계 및 제작)

  • 정효상;최상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.542-547
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    • 1996
  • So far, this report is written by knowledge auf standard through several reference drawing and experienced contents with drawing ere die of Item. The contents about actual production is so huge that I will write about it next time. Comparatively high added value Hemming die of is important for automobile development but its not proper for producing small quantity. In the future, I believe that simple easy to correct and reasonable price hemming die will be producted

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Development of Automatic Drawing Program for Hemming Unit by AutoCAD (AutoCAD를 이용한 자동차용 헤밍 유닛의 자동작도 프로그램 개발)

  • Kim, D.S.;Song, Y.J.;Chung, H.;Kim, Y.B.;Hahn, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.3 s.93
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    • pp.163-171
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    • 2007
  • Due to the complicated character of the hemming process for automobile panels, it is very difficult to setup a consistent and reliable die design guide rule that require subtle decision of experienced experts and multiple trials during hemming die design and making. In this paper an automatic die design system of hemming units is pursued by presenting some algorithms, in which geometric data and constraints of the hemming units were converted to formula. The geometries and kinematics of all part for two kinds of hemming units, 2-link type and 4-link type were analysed kinematically to build the design algorithm. The algorithms were verified by automatic drawing used AutoCAD VBA program in example for the hemming unit design of a bonnet.

Kinematic Motion Analysis for Automatic Hemming Unit Design of Car Panel (자동차 패널 헤밍유닛의 설계자동화를 위한 기구학적 해석)

  • Kim, D.J.;Chung, H.;Song, Y.J.;Hahn, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.438-445
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    • 2006
  • Due to the complicated character of the hemming process for automobile panels, it is very difficult to set up a consistent and reliable die design guide rule that does not require subtle decision of experienced experts during design stage and multiple trials during hemming die making. In this paper an automatic die design system of hemming units is pursued by presenting some algorithms, in which geometric data and constraints of the hemming units were converted to formula. two kinds of hemming units, 2-link type and 4-link type, were selected as examples and the geometries and kinematics of all parts were analyzed to build the design algorithm.

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Timing Chart Auto-Design system development for an Automated hemming die design (헤밍금형설계의 자동화를 위한 타이밍선도 자동설계시스템개발)

  • 정효상;조윤행
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.973-976
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    • 2004
  • So far, this report is written by knowledge and standard through several reference drawing and experienced contents with drawing hemming die. The contents about actual design is so huge that I will write about it next time. Timing chart is important to hemming die because of link position and numbers. Timing chart need a very much design time because link number and position have to applied for each case. In this paper developed an automatic timing chart and link position by relation and Pro/Program of Pro/Engineer. The method used relation rule of design parameter for timing chart. In the future, I believe that simple easy to correct and reasonable price hemming die will be producted.

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Automatic Generation of Timing Chart for Car Panel Hemming Die Design (자동차 패널용 헤밍 금형설계를 위한 타이밍차트 자동생성)

  • Kim, D.J.;Song, Y.J.;Chung, H.;Han, Y.H.
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.496-503
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    • 2006
  • The inner and outer car panels for bonnet, door, and trunk lid are assembled by hemming rather than welding. To achieve successful fabrication of these panels, the complicated timing chart of hemming units for pre-and main hemming stages should be made to optimal one. In this study, a design system for automatic timing chart generation is developed. Using AutoCAD VBA and EXCEL data chart, hemming die design parameters and guidelines were put into the program to give hemming unit drawings and consequent timing charts. Then the prepared timing charts were checked and modified. The effectiveness of the system is verified by applying it successfully to hemming unit design for bonnet panel joining.

The Die Design of STS304 Bezel Frame for The Strength Reinforcement in Hemming Process (강도보강용 STS304 베젤 프레임 헤밍 공정의 금형 설계)

  • Kim, G.H.;Lee, S.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.17 no.6
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    • pp.436-442
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    • 2008
  • As the structure of a mobile phone becomes thin to catch up with a slim product trend, the structural strength and resistance to shock of TFT-LCD module are getting to be reduced. Hence, TFT-LCD module is the strength reinforced by bezel frame. The bezel frame was produced by the multi hemming processes with several folding parts. The determination of the optimal number of hemming part and structure of bezel frame are very important process parameter to obtain the strength of that. The effect of process parameters on strength of bezel frame was investigated by FEA. Based on the result of FEA, the experiment was performed using manufactured hemming die, the result of the experiment was compared with FEA and verified. Also, three point bending tests were performed to check the strength of bezel frame.

A Study on the impact on the quality of hemming the number of hemming process (헤밍 공정의 횟수가 헤밍 품질에 미치는 영향에 관한 연구)

  • Shin, Na-Eun;Choi, Moon-Ho;Choi, Young-Deok;Choi, Hae-Un;Jang, Rae-Seong;Choi, Kye-Kwang;Kim, Sei-Hwan;Yun, Jae-Woong;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.10 no.1
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    • pp.26-30
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    • 2016
  • In this study, it was investigated by comparing the experimental hemming by the 3 steps and 2 steps in order to stabilize the quality of the hemming process. In the experimental results, the three-step hemming superior to the two-step one and the dimensional stability of part that was made by the three-step on was high. When the second stage Hemming has been found that the deflection caused by the force to the wear of the punch becomes larger plane can be folded by the hemming crimping and crimp uncertain.

Numerical Evaluation of Hemming Defects Found on Automotive Door Panels (유한요소해석에 의한 자동차 도어패널의 헤밍 결함 평가)

  • Seo, O.S;Jeon, K.Y;Rhie, C.H;Kim, H.Y
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.280-286
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    • 2015
  • Hemming is used to connect two sheet metal components by folding the edge of an outer panel around an inner panel to create a smooth edge. The minimization of hemming defects is critical to the final quality of automobile products because hemming is one of the last operations during fabrication. Designing the hemmed part is not easy and is influenced by the geometry of the bent part. Therefore, the main problem for automotive parts is dimensional accuracy since formed products often deviate geometrically due to large springback. Few numerical approaches using 3-dimensional finite element model have been applied to hemming due to the small element size which is needed to properly capture the bending behavior of the sheet around small die corner and the comparatively big size of automotive opening parts, such as doors, hoods and deck lids. The current study concentrates on the 3-dimensional numerical simulation of hemming for an automotive door. The relationship between the design parameters of the hemming operation and the height difference defect is shown. Quality improvement of the automotive door can be increased through the study of model parameters.

Finite Element Modeling of Flanging/Hemming Process for Automotive Panels (자동차 외판 플랜징/헤밍 공정에 대한 유한요소해석 모델링)

  • 김헌영;임희택;최광용;이우홍;박춘달
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.103-107
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    • 2002
  • The 2nd forming process of flanging/hemming has recently many interest because it determines external quality of automobile. It is difficult to apply finite element simulation in flanging/hemming due to small element size which needs for expression of bending effect on the die corner and big model size of side door, back door, tank lid and like opening Parts. This paper shows the process of flanging/hemming simulation using finite element model for automotive panels. The explicit finite element program PAM-STAMP$\^$TM/ was used to simulate the flanging and hemming operations.

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A Parametric Study of the Hemming Process by Finite Element Analysis (유한요소해석에 의한 헤밍 공정 변수연구)

  • Kim, Hyung-Jong;Choi, Won-Mog;Lim, Jae-Kyu;Park, Chun-Dal;Lee, Woo-Hong;Kim, Heon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.2
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    • pp.149-157
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    • 2004
  • Implicit finite element analysis of the flat surface-straight edge hemming process is performed by using a commercial code ABAQUS/Standard. Methods of finite element modeling for springback simulation and contact pair definition are discussed. An optimal mesh system is chosen through the error analysis that is based on the smoothing of discontinuity in the state variables. This study has focused on the investigation of the influence of process parameters in flanging, pre-hemming and main hemming on final hem quality, which can be defined by turn-down, warp and roll-in. The parameters adopted in this parametric study are flange length, flange angle, flanging die corner radius, face angle and insertion angle of pre-hemming punch, and over-stroke of pre-hemming and main hemming punches.