• Title/Summary/Keyword: Height of Molten Pool

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Control of Molten Pool by Physical Force of Bead Former in TIG Welding of Overhead and Inclined-up Position (위보기 및 경사상진자세의 TIG 용접에서 비드 성형기의 물리적 힘에 의한 용융지 제어)

  • Ham, Hyo-Sik;Ha, Jong-Moon;Lee, Byung-Woo;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.21-27
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    • 2010
  • Due to excellent weld quality, orbital welding with TIG is widely applied to pipe welding. But concave back bead is formed easily in overhead and inclined-up position of butt orbital welding. It is difficult to find a paper to overcome this problem. In this study, in order to make convex back bead in overhead and inclined-up position of pipe 5G welding, control method of molten pool was actively investigated. Melt run welds were conducted on thickness 4.0mm SS400 with overhead and inclined-up position and was observed the variation of bead shape after welding with the bead former developed. The height of back bead showed the trend of increase as the distance from molten pool to the bead former was decreased. Also, there is no trend in the bead width of front and back as welding position was changed or the distance from molten pool to the bead former was decreased.

Analysis of the Molten Metal Direct Rolling for Magnesium Considering Thermal Flow Phenomena (열 유동 현상을 고려한 마그네슘 용탕 직접 압연공정 해석)

  • Bae J.W.;Kang C.G.;Kang S.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.786-789
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    • 2005
  • The proper parameters in a twin roll strip casting are important to obtain the stabilization of the Mg sheet. What is examined in this paper is the quantitative relationships of the important control parameters such as the roll speed, height of pool region, outlet size of nozzle, solidification profile and the final point of solidification in a twin roll strip casting Unsteady conservation equations were used for transport phenomena in the pool region of a twin roll strip casting in order to predict a velocity, temperature distributions of fields and a solidification process of molten magnesium. The energy equation of cooling roll Is solved simultaneously with the conservation equations of molten magnesium In order to consider the heat transfer through the cooling roil. The finite difference method (2-D) and the finite element method (2-D) are used in the analysis of pool region and cooling roil to reduce computing time and to improve the accuracy of calculation respectively.

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An experimental study on pool sloshing behavior with solid particles

  • Cheng, Songbai;Li, Shuo;Li, Kejia;Zhang, Ting
    • Nuclear Engineering and Technology
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    • v.51 no.1
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    • pp.73-83
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    • 2019
  • It is important to clarify the mechanisms of molten-fuel-pool sloshing behavior that might be encountered during a core disruptive accident of sodium-cooled fast reactors. In this study, motivated by acquiring some evidence for understanding the characteristics of this behavior at more realistic conditions, a number of experiments are newly performed by injecting nitrogen gas into a water pool with the accumulation of solid particles. To achieve comprehensive understanding, various parameters including particle bed height, particle size, density, shape, gas pressure along with the gas-injection duration, were employed. It is found that due to the different interaction mechanisms between solid particles and the gas bubble injected, three kinds of regimes, termed respectively as the bubble-impulsion dominant regime, the transitional regime and the bed-inertia dominant regime, could be identified. The performed analyses also suggest that under present conditions, all our experimental parameters employed can have noticeable impact on the regime transition and resultant sloshing intensity (e.g. maximum elevation of water level at pool peripheries). Knowledge and fundamental data from this work will be used for the future verifications of fast reactor severe accident codes in China.

Determination of the process variables for quality monitoring in direct rolling processes (직접압연 공정에서 품질계측을 위한 공정변수의 선정)

  • 배세철;박영준;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1364-1367
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    • 1996
  • Recently, direct rolling process, called as strip casting process, has been interested in to save production cost by reducing forming processes. In direct rolling process, since a steel strip of thickness 1-5(mm) can be produced directly from molten metal, it can eliminate secondary hot rolling process. On the other hand, since many process variables are existed in this process and relation of these variables is very complex, it is difficult to realize the process design and the quality control. In this paper, as first step to overcome above difficulties, the quantitative relationship of the process variables affected to quality of the strip has been carried out through the numerical analysis. Also, we determined the process variable to monitor the quality in the direct rolling process. As a result, we show that the solidification final point, called as Nip point, was related directly to quality of the strip.

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Characteristic Analysis and Selection of Process Parameters in Direct Rolling Processes (직접압연공정의 특성해석 및 공정변수 선정)

  • 박영준;조형석;이원호;강태욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.384-388
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    • 1997
  • Recently,direct rolling process has been drawing increasing interests because production cost be greatly reduced by eliminating subsequent hot rolling processes. Such a process has been characterized to prosuce thin steel strip (thickness 1~5mm) directly from molten metal and to skip over the conventional hot rolling processes. However, since there are several process parameters, which affect the quality of product,and their relationship between the parametersare very complex,it is therefore very difficult to realize the process design and the quality control. To overcome these difficulties quantitative relationship between the parameters are investigated through a numerical analysis. Form these results, it is found that solidification final point is the most important paramter which is critical to quality of the strip. Also,the multiple regression model is obtianed to determine their relationship from the solidification final point and roll separating force which can be easily estimated

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Enhancement of critical heat flux with additive-manufactured heat-transfer surface

  • Tatsuya Kano;Rintaro Ono;Masahiro Furuya
    • Nuclear Engineering and Technology
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    • v.56 no.7
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    • pp.2474-2479
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    • 2024
  • In-Vessel Retention (IVR) is a key technology to retain the molten core in the reactor vessel during severe accidents of Pressurized-water reactors (PWRs). In order to gain the safety margin of IVR, it is crucial to enhance the critical heat flux (CHF) of the reactor vessel, which is submerged in a water pool. To enhance the CHF, we have designed and additive-manufactured porous grid plates with a 3-D printer for design flexibility. We measured the CHF for the porous grid plate on the boiling heat transfer surface and found that the CHF was enhanced by 50 % more than that of the bare surface. The CHF enhanced more with a narrower grid pitch and a lower grid height. The visual observation study revealed that the vapor film was formed at the bottom of the grid plate.

The Influence of a Single Melt Pool Morphology on Densification Behavior of Three-Dimensional Structure Fabricated by Additive Manufacturing (적층 가공된 3차원 조형체의 치밀화에 미치는 단일 melt pool 형상의 영향)

  • Choe, Jungho;Yun, Jaecheol;Yang, Dong-Yeol;Yang, Sangsun;Yu, Ji-Hun;Lee, Chang-Woo;Kim, Yong-Jin
    • Journal of Powder Materials
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    • v.24 no.3
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    • pp.187-194
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    • 2017
  • Selective laser melting (SLM) can produce a layer of a metal powder and then fabricate a three-dimensional structure by a layer-by-layer method. Each layer consists of several lines of molten metal. Laser parameters and thermal properties of the materials affect the geometric characteristics of the melt pool such as its height, depth, and width. The geometrical characteristics of the melt pool are determined herein by optical microscopy and three-dimensional bulk structures are fabricated to investigate the relationship between them. Powders of the commercially available Fe-based tool steel AISI H13 and Ni-based superalloy Inconel 738LC are used to investigate the effect of material properties. Only the scan speed is controlled to change the laser parameters. The laser power and hatch space are maintained throughout the study. Laser of a higher energy density is seen to melt a wider and deeper range of powder and substrate; however, it does not correspond with the most highly densified three-dimensional structure. H13 shows the highest density at a laser scan speed of 200 mm/s whereas Inconel 738LC shows the highest density at 600 mm/s.

Evaluation of temperatures and flow areas of the Phebus Test FPT0

  • Koji Nishida;Naoki Sano;Seitaro Sakurai;Michio Murase
    • Nuclear Engineering and Technology
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    • v.56 no.3
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    • pp.886-892
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    • 2024
  • The cladding temperatures and axial mass distribution computed by MAAP5 were compared with their measured values in the test bundle of the Phebus Test FPT0. The computed cladding temperatures were in good agreed with the measured values in the pre-transient phase. In the transient heat-up phase, the computed temperatures were overestimated by the Baker-Just correlation in MAAP5, but the computed temperatures could simulate the subsequently measured values. The computed mass distribution in the axial direction was in qualitative agreement with the measured one for post-test fuel damage observations. The calculated flow areas of inner and outer regions in the test bundle were compared with the photographic observations. MAAP5 computed them at the height of 0.2 m where the molten pool formed was in qualitative agreement with the photographic observations. It was found that the remaining steam flow paths might be caused by the gas-liquid two-phase flow counter-current flow limitation.