• Title/Summary/Keyword: Heavy Plate

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Welding Distortion Characteristics of Door Openings According to Changing Shape of Stiffener (Door Opening부의 보강재 형상변화에 따른 용접 변형 특성)

  • Lee, Dong-Hun;Seo, Jung-Kwan;Yi, Myung-Su;Hyun, Chung-Min
    • Journal of Ocean Engineering and Technology
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    • v.33 no.2
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    • pp.153-160
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    • 2019
  • Welding often results in welding distortion during the assembly process. The welding distortion of thin-plate structures such as the living quarters of ships and offshore installations is a more significant problem than in the case of thick-plate structures. Pre-stressing/heating and fairing, which are additional works to mitigate and control welding distortion, are inevitable, and the construction planning is accordingly delayed. In order to prevent welding distortion and minimize the additional work during the assembly process, increasing the plate thickness and/or the number of stiffeners may be a simple solution, but it may give rise to problems related to cost and weight. In this study, the welding distortion control effect of the type of stiffeners on the door openings of various living quarter structures was investigated using an experimental method and a finite element method. The results showed the feasibility of mitigating and controlling the welding distortion, and the optimum selection of the type of stiffeners was confirmed.

Experimental Investigation of the Shear Behavior of RC Beams Strengthened with Glass Fiber-Steel Composite Plate(GSP) (유리섬유-강판 복합재료(GSP)로 보강된 RC 보의 전단거동에 관한 실험적 연구)

  • Jang, Jun-Hwan;Kim, Seong-Do;Cho, Baik-Soon;Cheung, Jin-Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.1
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    • pp.130-140
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    • 2007
  • Fiber-sheet and steel-plate strengthening methods have been mainly used for strengthening the RC structures. However, recently the application of these two methods have dramatically decreased due to premature debonding failure between concrete surface and fiber-sheet and heavy self-weight of steel-plate. This article presents experimental results of shear behavior in RC beams strengthened with GSP(Glass fiber-Steel composite Plate). The thin steel plate in GSP makes usage of the anchoring system possible, which could delay or prevent the premature debonding failure. Three reference beams and 60 strengthened beams with GSP were tested. The experimental results showed that strengthened beams with GSP considerably increased in shear capacity compared with the reference beams.

Process Parameter Effect on Deformation of a V-groove Thin Plate for FCAW and EGW (V-groove 박판의 FCAW와 EGW 공정에 따른 변형에 미치는 공정인자 영향)

  • Han, Juho;Jeon, Jaeseung;Park, Chulsung;Oh, Chongin;Yun, Jinoh;Lee, Jeongsoo
    • Journal of Welding and Joining
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    • v.31 no.1
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    • pp.65-70
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    • 2013
  • Finite element analysis and welding experiments were performed to evaluate deformation aspect for Flux Cored Arc Welding(FCAW) and Electro Gas Welding(EGW). Numerical researches of FCAW and EGW were performed considering the difference of number of welding pass and welding direction to arc flow. To perform the numerical study of FCAW and EGW, number of welding pass and welding direction to arc flow were considered in the finite element model. FCAW process requires multi pass and its welding direction is vertical to welding torch. On the other hand, EGW process requires single pass and its welding direction is parallel to welding torch. The difference of welding direction and heat input was considered in the finite element analysis. In FCAW process, Goldak's double ellipsoidal heat input model was adopted. In the EGW process, Hemi-spherical power density distribution was adopted. In the results of experiment and finite element analysis, angular deformation of FCAW process is larger than that of EGW process.

Thickness Measure and Characteristic Length for Effective Young's Modulus of Model Ice Plate in the Ice Basin (빙해수조 모형빙판의 두께 계측과 유효탄성계수용 특성길이 연구)

  • Lee, Jae-Hwan;Choi, Bong-Kyun;Lee, Chun-Ju
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.5
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    • pp.353-360
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    • 2014
  • The model ice is created at KRISO (Korea Research Institute for Ships and Ocean Engineering) ice basin where model ship is tested to obtain the necessary data in order to design the ice breaking vessels and ocean structures operating in the northern pole sea area. Through the model ship test, ice breaking, clearing, ice-ship and ice-propeller interaction behavior can be obtained. Since mechanical properties of ice plate are required for the model test, some tests are performed to obtain the properties in this paper. First, ultrasonic devide is used to measure the thickness of the model ice plate and the results show the possibility of using ultrasonic method, yet more sophisticated device or special sensors are required to measure the ice thickness completely. And the defection of ice plate is measured using LVDT to compute the characteristic length of ice plate on the fluid, which is used to get the effective Young's modulus of model ice.

Numerical analysis on the welding residual stress and fracture toughness of the heavy thick steel welded joints by welding processes

  • Bang, HanSur;Bang, HeeSeon
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.32-39
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    • 2015
  • This study examined the welding residual stress and fracture toughness of 78mm thick steel electro gas welding (EGW) and flux cored arc welding (FCAW) welded joints by numerical analyses of the thermal elasto-plastic behavior and fracture toughness(KIC). The residual stress, fracture toughness characteristics and production mechanism on the welded joints were clarified. Moreover, the effects of the welding process (EGW and FCAW) on the welding residual stresses and fracture toughness of welded joints were evaluated. The results showed that the new welding process (EGW) appears to be an effective substitute for the existing welding process (FCAW) in a thick steel plate with high strength.

A Study on the Angular Distortion Prediction of Double Sided Multi-pass Butt Weldment (다층 양면 개선 맞대기 용접부의 각 변형 예측에 관한 연구)

  • Shin, Sang-Beom;Youn, Joong-Geun
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.37-41
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    • 2007
  • The purpose of this study is to establish the predictive method of angular distortion of the double-sided multi-pass butt weldment achieve it, the behavior of angular distortion in the butt weldment were investigated using comprehensive finite element analyses and experiments. The angular distortion in the multi-pass butt weldment strongly depends on the welding heat input(Q) and the effective bending rigidity of the weld throat. The effective bending rigidity of the first welding pass on the backing side was defined as the function of dimensionless parameter(k) and a bending rigidity of bead-on-plate weldment. Based on the results, the predictive equation for angular distortion of multi-pass butt weldment was proposed and verified by experiments.

Fatigue Strength Assessment and Improvement of Butt Welding Bead (피로해석을 통한 버트 용접 부위 비드 개선)

  • Suk Yongsuk;Han Sangmin
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.192-197
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    • 2005
  • A welding bead height is closely related to the efficiency of welding work, and the height of 3mm is used in the conventional practice of butt welding. in the present paper, the modification of bead height from 3mm to 6mm is considered to increase the efficiency and work productivity of butt welding on bottom plate (of BONGA FPSO actually built in SHI shipyard). Therefore, fatigue analysis has been carried out using simplified method based on the DNV Rules. It is found that the minimum fatigue life is about 594 years and the butt welding details with 6mm bead height has sufficient strength and resistance against fatigue.

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Cause Analysis of Cone Roof Tank Collapse during Plant Construction (플랜트 공사 중 발생한 Cone Roof Tank 붕괴 사고 원인 분석)

  • Kim, Seung-Han;Kim, Byung-Suk
    • Journal of the Korea Safety Management & Science
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    • v.18 no.3
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    • pp.71-80
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    • 2016
  • This study is on safety improvement measures through analysis of accident cases during plant storage tank construction. Storage tank is a general term for artificial ground facility constructed to store oil, water, gas, and other chemicals. Some companies have clustered storage tanks (tank farm). The construction methods vary according to the component and types of fluids. Because most of the construction procedures include lifting heavy weight materials using heavy construction equipment and are carried out at high places, storage tank construction contains more risk factors than normal aerial construction. Recently, major accidents such as storage tank collapse have occurred often, and cost many lives due to the characteristics of the structure. In this study we would like to analyze the cause of these accidents and propose measures to improve safety.

A Study of Angular Distortion at the Fillet Welding (Fillet 용접시 크기에 따른 각변형량의 고찰)

  • Lim, Dong-Yang;Lee, Jeong-Soo
    • Special Issue of the Society of Naval Architects of Korea
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    • 2007.09a
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    • pp.22-25
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    • 2007
  • Angular distortion in welding process is decided by the various variables. We can make the prediction of welding distortion in similar reality by the analysis of data through many specimen tests. However it is difficult that prediction of welding distortion applies to the ship building. We can establish that angular distortion varies directly as the specimen size. And, it makes clear distortion's difference between constraint and unconstraint, according to the change of a plate thickness.

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Thermal Design of IGBT Module with Respect to Stability (IGBT소자의 열적 안정성을 고려한 방열설계)

  • Lee Joon-Yeob;Song Seok-Hyun
    • Proceedings of the KIPE Conference
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    • 2002.11a
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    • pp.205-208
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    • 2002
  • Thermal design is required with considering thermal stability to verify the reliability of electric power device with using IGBT. Numerical analysis is performed to analyzed the change in thermal resistance with respect to the various thermal density of heating element. Correlations between thermal resistance and heat generation density are established. With using these correlations, performance curve is composed with respect to the change in thermal resistance of cooling conditions for natural convection and forced convection. Thermal fatigue is occurred at the Inside and outside of IGBT by repeated heat load. The crack is occurred between base plate and ceramic substrate for the inside. When the crack length is 4mm, the failure is occurred. Therefore, Thermal design method considering thermal density, thermal fatigue resistance is presented on this study and it is expected to thermal design with considering life prediction.

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