• Title/Summary/Keyword: Heating Pipe

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Failure Analysis of an Inlet Pipe of a Governor Valve in a Steam Turbine of a District Heating System (지역난방 증기 터빈 내 조속기 밸브 Inlet pipe 파손 원인 분석)

  • Chae, Hobyung;Kim, Woo Cheol;Kim, Heesan;Kim, Jung-Gu;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.21 no.1
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    • pp.62-67
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    • 2022
  • The objective of this study was to perform failure analysis of an inlet pipe located in a governor valve of a steam turbine in a district heating system. During the operation, the temperature of the governor valve was increased to as high as ~500 ℃, which induced thermal expansion of the inlet pipe along both axial and radial directions. While the inlet pipe did not have contact with the valve seat, the side plane of the upside was constrained by the casing part, which led the inlet pipe to experience stress field in the form of fatigue and creep. The primary crack was initiated at about 30 mm below the top where the complex stress field was anticipated. These results suggest that the main failure mechanism is a combination of thermal fatigue and creep during the operation supported by the observation of apparent beach marks on the fracture surface and pores near the cracks, respectively.

Corrosion Failure Analysis of Air Vents Installed at Heat Transport Pipe in District Heating System (지역난방수 공급관 에어벤트 부식 파손 분석)

  • Lee, Hyongjoon;Chae, Hobyung;Cho, Jeongmin;Kim, Woo Cheol;Jeong, Joon Cheol;Kim, Heesan;Kim, Jung-Gu;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.19 no.4
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    • pp.189-195
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    • 2020
  • Two air vents situated on a heat transport pipe in district heating system were exposed to the same environment for 10 years. However, one air vent was more corroded than the other. It also had a hole on the top of the front-end pipe. Comparative analysis was performed for these air vents to identify the cause of corrosion and establish countermeasures. Through experimental observation of the damaged part and analyses of powders sampled from air vents, it was found that corrosion was initiated at the top of the front-end pipe. It then spread to the bottom. Energy dispersive X-ray spectroscopy results showed that potassium and chlorine were measured from the corroded product in the damaged air vent derived from rainwater and insulation, respectively. The temperature of the damaged air vent was maintained at 75 ~ 120 ℃ by heating water. Rainwater-soaked insulation around the front-end pipe had been hydrolyzed. Therefore, the damaged air vent was exposed to an environment in which corrosion under insulation could be facilitated. In addition, ion chromatography and inductively coupled plasma measurements indicated that the matrix of the damaged front-end pipe contained a higher manganese content which might have promoted corrosion under insulation.

An experimental study on floor heating panel using a pulsating heat pipe (진동형 히트파이프를 이용한 바닥 난방패널 개발에 관한 연구)

  • Lim, Suk-Jin;Lee, Sung-Ho;Kim, Jeung-Hoon;Kim, Jong-Soo
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.352-356
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    • 2006
  • As a basic study to develop heating panel, the purpose of this study was to know possibility as a floor heating panel. We investigated working conditions and performance of pulsating heat pipe. Tests were conducted under the next conditions; Working fluid were R-22 and R-134a, charging ratio 40% and 50%, temperature of inlet water $60^{\circ}C$ and $70^{\circ}C$, flow rates $1{\sim}3kg/min$. The experimental results indicate that the pulsating heat pipe charged 50% showed better performance than 40%, R-22 is more suited to the working fluid than R-134a, and it has a possibility which can be applied to floor heating panel using a pulsating heat pipe.

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A Study on the Improvement of Water-Leakage Detection Reliability in Local Heating System (지역난방배관의 누수감지 신뢰성 향상에 관한 연구)

  • 신춘식;안영주;변기식
    • Journal of the Korean Society of Safety
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    • v.14 no.1
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    • pp.66-72
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    • 1999
  • Local heating transportation pipe has sensor and return lines to detect water-leakage. There are impulse and resistance comparison measurement types for a water-leakage detection. The impulse type shows large detection error within a measurement range. Since the resistance comparison type can find a comparative accurate single water-leakage point in the measurement range of heating pipe, it has been used to detect water-leakages these days. However if the multi water-leakages are happened in the measurement range of transportation pipe. the resistance comparison type shows a detection error point by the parallel resistance between a detection sensor line and ground. But the detection error will be minimized by the divided transportation pipe loops. In this research, it suggests the design of remote controlled detection system which can divide a large pipe loop and a possible single water-leakage measurement process in each divided loops.

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Thermal Performance of Flat-strip Heat Pipe with Various Heat Source Locations (열원의 위치에 따른 평판형 히트파이프의 열적 성능)

  • Park, S.Y.;Boo, J.H.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1406-1411
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    • 2004
  • A series of experiments was conducted to examine characteristics of a grooved flat-strip heat pipe having multiple heat sources. The inner grooves of the heat pipe have the aspect ratio of 1 to $2.5(0.42{\times}1.05$ mm) whose pitch was 0.6 mm. Four block heaters ($10{\times}20$ mm) were placed in the evaporator section at intervals of 20 mm and six different heating modes were tested. The maximum surface heat flux of 80 $W/cm^2$ was achieved while the operating temperature was kept below $100^{\circ}C$, In the nearest heating mode (from the condenser location), the heat pipe exhibited more stable temperature distribution than the far heating mode where the heaters is located furthest from the condenser.

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Experimental Study on a Low-Temperature Hot Water Capillary Radiant Floor Heating System (저온온수 모세유관 바닥복사 난방시스템의 성능에 관한 실험적 연구)

  • Cho, Jinkyun;Park, Beungyong;Lee, Yongjun;Chong, Wonho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.30 no.2
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    • pp.68-82
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    • 2018
  • Radiant floor heating systems with capillary tubes are energy saving systems in which hot water is circulated into capillary tube with a small diameter. In this study, the heating performance of capillary tube system is investigated in an experimental study and a simulation model. The results of the study showed that, the capillary tube radiant floor heating system maintains a more stable floor surface temperature in comparison a PB pipe system. In terms of energy consumption, the capillary tube radiant floor heating system proved to be more efficient than the PB pipe heating system at $40^{\circ}C$ of low temperature hot water supply. The difference between water temperature and room temperature can be held low for heating which saves energy. Low temperature radiant floor heating system with capillary tubes have significant advantages such as health improvement, low energy cost, optimum use of heat source(boiler) and higher operational efficiency.

Analysis of a Double Pipe Heat Exchanger for Waste Solvent Recovery (폐용제 회수용 이중관형 열교환기 특성 해석)

  • 구재현;이재근
    • Resources Recycling
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    • v.9 no.3
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    • pp.13-21
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    • 2000
  • This study describes to analyze the heat transfer characteristics of waste solvent recovery system using a double pipe heat exchanger heating solvent by the hot oil. The solvent recovery system consists of the feeding pump, the double pipe heat exchanger, the vacuum spray chamber, and the condenser. A double pipe heat exchanger consists of the first section to conduct the heating of solvent to the thermal saturated point and the second section to evaporate the saturated solvent. The heat transfer area for vaporization of water, benzene and alkylbenzene was predicted by the heat balance modelling and experimentally measured from the temperature distribution as a function of solvent flow rate and heating temperature. The required heat transfer area for vaporization was increased with increasing solvent flow rates and with decreasing heating temperatures due to decreased quantity of transferred heat per the unit area. Theoretical modelling of the heat transfer area for solvents vaporization in the pipe showed good agreement with experimental results. Results showed to be suitable for the waste solvent recovery using a double pipe heat exchanger.

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Heating Efficiency of the Underground Heat Exchanger by Different Pipe Materials (지열교환기의 배관자재에 따른 난방효율 분석)

  • 오인환;이준학;정우철
    • Journal of Animal Environmental Science
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    • v.4 no.2
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    • pp.127-136
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    • 1998
  • To use the earth heat for the livestock housing, an underground heat exchanger is developed and pipes are layed in the depth of 2.5m under the ground. The pipes have two different kinds of diameter (200mm, 100mm) and materials (PE, PVC). The results of heating effect in winter and spring are following. The temperature in different soil depth varies from 5$^{\circ}C$ by 1.5m depth, to 9$^{\circ}C$ by 3.5m. So it should be better to have the depth greater than 2.5m. The difference of air temperature between the inside and outside pipe was 9.9 Kelvin(K) with 200mm diameter and 13.4K with the 100mm diameter with the same material in winter. By the lower outside temperature from -7.2$^{\circ}C$, it could keep the air temperature above 6$^{\circ}C$ through the 100mm diameter pipe. The heating performance was 593 W with 200mm diameter, 118W with 100mm diameter (PE), and 115W with 100m diameter (PVC), respectively. As the outside temperature varies from -1.5$^{\circ}C$ to 18.6$^{\circ}C$ in early spring, the air temperature through the pipes show 4∼8$^{\circ}C$. While the difference between maximum and minimum outside temperature is 14K, the one through the pipes could be reduced by 2K. Pipes with small diameter can more reduce the difference than the pipe with larger diameter.

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A Controller Development of Water Heating in a Ceramic Pipe Using Electronics Control System (전자제어 장치를 이용한 세라믹 파이프의 온수제어기 개발)

  • Lee, Jung-Suk
    • The Journal of the Korea institute of electronic communication sciences
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    • v.6 no.5
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    • pp.717-722
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    • 2011
  • This paper presents that the electronic controller is developed for controlling the setting temperature and water in the ceramic pipe system. The heating water system is designed for controlling the temperature to supply the heat through the ceramic pipe heater to input the water, also for controlling quantity of water using the water sensor and impeller. The control method of the heating water system is applied the mathematic modeling of the ceramic pipe heater on the suppling the heat at coming water, and the test result of the electronic controller is present to smartly control the setting temperature, therefore the ceramic pipe heater is proposed to be able to apply the heating structure and the control methods as a product.

Proposal of residual stress mitigation in nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via elastic-plastic finite element analysis

  • Kim, Jong-Sung;Kim, Kyoung-Soo;Oh, Young-Jin;Oh, Chang-Young
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1451-1469
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    • 2019
  • This paper proposes a residual stress mitigation of a nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via performing elastic-plastic finite element analysis. Residual stress distributions of the pipe bend were calculated by performing finite element analysis. Validity of the finite element analysis procedure was verified via comparing with temperature histories measured by using thermocouples, ultrasonic thickness measurement results, and residual stress measurement results by a hole-drilling method. Parametric finite element stress analysis was performed to investigate effects of the process and geometric shape variables on the residual stresses on inner surfaces of the pipe by applying the verified procedure. As a result of the parametric analysis, it was found that it is difficult to considerably reduce the inner surface residual stresses by changing the existing process and geometric shape variables. So, in order to mitigate the residual stresses, effect of an additional process such as cooling after the bending on the residual stresses was investigated. Finally, it was identified that the additional heating after the bending can significantly reduce the residual stresses while other variables have insignificant effect.