• Title/Summary/Keyword: Heat-resistance steel

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Development and Application of CFT without Fire Protection using High Performance Steel and Concrete

  • Hong, Seok-Beom;Kim, Woo-Jae;Park, Hee-Gon
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.3
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    • pp.272-281
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    • 2013
  • Concrete filled tube (CFT) columns, which consist of a steel tube filled with concrete, combine the benefits of the two materials. The steel tube provides a confining pressure to the concrete, while the local buckling of steel plate can be prevented by the concrete core. CFT columns also have a high fire resistance due to the heat storage effect of concrete under fire. For this reason, it is possible to develop CFT columns without fire protection measures. CFT columns without fire protection have many advantages, including quality control, cost reduction, better space efficiency and a shorter construction period. Due to these advantages, studies on the development of CFT columns without fire protection measures have been performed. However, CFT columns lose their bearing capacity under fire because the steel tube is exposed to the outside. As a result, the structure is collapsed, causing significant damage. In this research, we made a CFT column using high strength concrete (100 MPa) and high strength steel (800 MPa). We use steel fiber and nylon fiber with concrete to provide fire resistance. We perform the fresh concrete experiment and investigate the fire resistance of the CFT column (${\Box}400{\times}400{\times}15{\times}3000mm$) under loading. To investigate the effect of steel fiber on increasing fire resistance, we compare the fire resistance time according to the steel fiber. Through the test, it was found that the CFT specimen with steel fiber had better fire resistance performance than other cases.

Comparison of Characteristics on Induction and Continuous Nd:YAG Laser Surface hardening of SM45C Steel (SM45C강의 연속파 Nd:YAG레이저표면경화와 고주파표면경화특성 비교)

  • Shin H.J.;Yoo Y.T.;Ahn D.G.;Shin B.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.176-183
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    • 2005
  • Laser heat treatment technology is used for improving the feature of fatigue resistance and wear resistance in mobile parts. The purpose of this study is to compare the characteristics of laser heat treatment and high frequency heat treatment, which is commonly used in industrial place. For the preemptive experiment, the distribution, depth and size of hardening and its micro-structural features were compared between surface heat treatment case by defocusing and variables of each process for heat treatment by exclusively manufactured heat treatment optical system. As a result, high frequency heat treatment has wide distribution of hardening depth and width about 3 times larger than laser heat treatment, however, its average hardness showed 621.4Hv which is smaller than the average hardness of laser heat treatment with 691Hv.

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Effect of Pro-eutectoid Ferrite and Cementite-spheroidization on the Sliding Wear Resistance of Carbon Steels (탄소강의 초석페라이트와 시멘타이트 구상화가 미끄럼마멸 거동에 미치는 영향 분석)

  • Hur, H.L.;Gwon, H.;Kim, M.G.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.23 no.6
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    • pp.345-350
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    • 2014
  • The current study elucidates the effects of cementite spheroidization and pro-eutectoid ferrite on the sliding wear resistance in medium carbon (0.45wt%C) and high carbon (1wt%C) steels. Both steels were initially heat treated to obtain a fully pearlite or ferrite + pearlite microstructure. Spheroidizing heat treatments were performed on both steels to spheroidize the pearlitic cementite. Sliding wear tests were conducted using a pin-on-disk wear tester with the steel specimens as the disk and an alumina ($Al_2O_3$) ball as the pin. The sliding wear tests were carried out at room temperature in air with humidity of $40{\pm}2%$. Adapted sliding distance and applied load was 300m and 100N, respectively. Sliding speed was 0.1m/s and the wear-track radius was 9 mm. Worn surfaces and cross-sections of the wear track were examined using an SEM. Micro Vickers hardness of the wear-track subsurface was measured as a function of depth from the worn surface. Hardness and sliding-wear resistance of both steel decreased with increased spheroidization of the cementite. The decrease was more significant in the fully pearlitic steel (1wt%C steel). The steel with the pro-eutectoid ferrite showed relatively higher wear resistance compared to the spheroidized pearlitic steel.

Lobe Curve Characteristic Analysis of Resistance Spot Welding for Sheet Combination of 780MPa Steel Sheet Using Simulation (시뮬레이션을 이용한 780MPa급 강재의 판재 조합에 따른 저항 점 용접의 로브곡선 특성 분석)

  • Son, Chang-Seok;Park, Young Whan
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.68-73
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    • 2012
  • Nowadays, car manufacturers tried to improve automotive fuel efficiency, and applied many high strength steels such as AHSS or UHSS to car bodies. Therefore, the number of steel combinations for the resistance spot welding are dramatically increased and the need for weldability evaluation of these combinations are also required. In this study, we suggest the lobe curve using FEM simulations for DP780 steel with 1.0t, 1.4t. The lobe curves which could expressed weldablity and optimal welding condition were obtained according to 6 steel combinations. There were two combinations for same steel sheet which were DP780 1.0t, DP780 1.4t. Dissimilar steel sheet combination with different thickness was 1.0t and 1.4t of DP780. Different steel combinations were DP780 1.0t and SPRC440 1.0t, and DP780 1.0t and DP590 1.0t. Finally dissimilar combinations was and DP780 1.0t and DP590 1.4t. The trend of low boundary and high boundary variation of lobe curve were analyzed with a viewpoint of the contact resistance and the heat input.

Corrosion resistance at high temperature condition of Cr Films Formed on hot-dip Al-Si plated steel sheet (용융Al-Si도금 강재에 형성한 Cr 막의 고온 환경 중 내식특성)

  • Gang, Min-Ju;Lee, Seung-Hyo;Lee, Myeong-Hoon
    • Journal of the Korean institute of surface engineering
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    • v.55 no.6
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    • pp.448-459
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    • 2022
  • Generally, steel is the most commonly used in the industry because of good strength, processability and cost-effectiveness. Steel can be surface-treated such as coating or used as an alloy by adding elements such as Cr, Ni, Zr, and Al to increase corrosion resistance. However, even if steel is used in same environment corrosion resistance is sharply lowered when it is exposed to a high temperature for a fixed or extended period of time due to an overload or other factors. In particular, the use of hot-dip aluminized plated steel, which is used in high-temperature atmospheres, is increasing due to the surface Al2O3 oxide film. This steel necessitates an urgent solution as issues of corrosion resistance limitations often appear. It is an important issue that not only cause analysis but also the research for the surface treatment method that can be solved. Thus, in this study, Cr in which it is expected to be effective in corrosion resistance and heat resistance attempted to deposit on hot dip aluminized plated steel with PVD sputtering. And it was possible to present the surface treatment application of various types of industrial equipment exposed to high temperature and basic design guidelines for use by confirming the corrosion resistance of hot dip Al-Si plated steel with Cr film deposited at high temperature.

Influence of W Additions on the Corrosion Characteristics and Hardness of Super Duplex Stainless Steel (슈퍼 듀플렉스 내식강의 부식특성 및 경도에 미치는 텅스텐 첨가의 영향)

  • Yun-Gi Han;Jeong-Min Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.5
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    • pp.261-269
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    • 2023
  • This study aims to investigate the effects of tungsten additions on the microstructure, corrosion characteristics, and hardness of super duplex stainless steel heat-treated at two different annealing temperatures. Under the annealing temperature of 1100℃, the microstructure of the stainless steels consisted mainly of ferrite, while under the annealing temperature of 1000℃, significant amounts of austenite and secondary phases were also observed. In terms of corrosion characteristics in 3.5 wt%NaCl solution, there was not a significant difference due to W addition at the 1100℃ conditions. However, at the 1000℃, a tendency of decreased corrosion resistance was observed with increasing the tungsten content. On the other hand, the micro-hardness of the stainless steel heat-treated 1000℃ showed an increasing trend with tungsten addition. This increase can be mainly attributed to the higher fraction of secondary phases, primarily sigma, known for their high hardness.

Influence of Heat Treatment and Magnesium Content on Corrosion Resistance of Al-Mg Coated Steel Sheet (PVD법에 의해 제작한 Al-Mg 코팅 강판의 내식성에 미치는 Mg 함량 및 열처리의 영향)

  • Kang, Jae Wook;Park, Jun-Mu;Hwang, Sung-Hwa;Lee, Seung-Hyo;Moon, Kyung-Man;Lee, Myeong-Hoon
    • Journal of the Korean institute of surface engineering
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    • v.49 no.2
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    • pp.202-210
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    • 2016
  • This study was intended to investigate the effect of the amount of magnesium addition and heat treatment in the Al-Mg coating film in order to improve corrosion resistance of aluminum coating. Al-Mg alloy films were deposited on cold rolled steel by physical vapor deposition sputtering method. Heat treatment was fulfilled in an nitrogen atmosphere at the temperature of $400^{\circ}C$ for 10 min. The morphology was observed by SEM, component and phase of the deposited films were investigated by using GDLS and XRD, respectively. The corrosion behaviors of Al-Mg films were estimated by exposing salt spray test at 5 wt.% NaCl solution and measuring polarization curves in deaerated 3 wt.% NaCl solution. With the increase of magnesium content, the morphology of the deposited Al-Mg films changed from columnar to featureless structure and particle size was became fine. The x-ray diffraction data for deposited Al-Mg films showed only pure Al peaks. However, Al-Mg alloy peaks such as $Al_3Mg_2$ and $Al_{12}Mg_{17}$ were formed after heat treatment. All the sputtered Al-Mg films obviously showed good corrosion resistance compared with aluminum and zinc films. And corrosion resistance of Al-Mg film was increased after heat treatment.

High Temperature Oxidation Behavior of Plasma-sprayed Ti(Al,O)/$Al_2O_3$ Coatings on SS41 Steel (Ti(Al,O)/$Al_2O_3$ 플라즈마 코팅한 SS41의 고온산화 거동)

  • Choi, G.S.;Woo, K.D.;Lee, H.B.;Jeon, J.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.5
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    • pp.231-236
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    • 2007
  • High velocity oxy-fuel (HVOF) spraying was used to coat Ti(Al,O)/$Al_2O_3$ powder onto the SS41 steel plate. Macrostructure of the coated specimen has been investigated by scanning electron micrograph (SEM). High temperature oxidation behavior of the coated specimen and SS41 steel have been studied. From the results of SEM observation, Ti(Al,O)/$Al_2O_3$ powder was coated well onto the substrate SS41 steel. Porosity onto the coated layer was only 0.38%. The oxidation results showed that Ti(Al,O)/$Al_2O_3$ powder coated SS41 steel have improved little oxidation resistance at $900^{\circ}C$ in air, but improved remarkably oxidation resistance at $800^{\circ}C $ in air compare to the substrate SS41 steel.

Low Temperature Tensile Properties of High Temperature Gas-nitrided Duplex Stainless Steel

  • On, Han-Yong;Kong, Jung-Hyun;Kim, Mi-Jeong;Park, Sang-Joon;Kang, Chang-Yong;Sung, Jang-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.5
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    • pp.263-268
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    • 2010
  • This investigation was focused on the low temperature tensile properties, phase change, changes in nitrogen content and corrosion resistance in the 22Cr-5Ni-3Mo duplex stainless steel after high temperature gas nitriding and solution annealing (HTGN-SA). From the HTGN-SA treatment, the duplex (ferrite + austenite) phase changed into austenite single phase. The nitrogen content of austenite single-phase steel showed a value of ~0.54%. For the HTGN-SA treated austenitic steel, tensile strength increased with lowering test temperature, on the other hand elongation showed the maximum value of 28.2% at $-100^{\circ}C$. The strain-induced martensitic transformation gave rise to lead the maximum elongation. After HTGN-SA treatment, corrosion resistance of the austenite single-phase steel increased remarkably compared with HTGN- treated steel.

Corrosion Resistance Characteristics of Cold Rolled Steel by Cr-free Green Organic/Inorganic Hybrid Coating Solution (크롬 프리 친환경 유/무기 하이브리드 코팅액에 의한 냉연강판의 내식특성)

  • Nam, Ki Woo;Kim, Jung Ryang;Choi, Chang Min
    • Journal of Ocean Engineering and Technology
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    • v.27 no.2
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    • pp.33-38
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    • 2013
  • In the past, a very popular method for reducing the corrosion on zinc involved the use of chemical conversion layer coatings based on $Cr^{+6}$. However, there is an important problem with using chromium salts as a result of restrictive environmental protection legislation. This study investigated the optimum condition for galvanized steel using an organic/inorganic solution with a Ti composition. In the case of a fixed heat treatment time, the corrosion resistance values of LR-0727(1) and LR-0727(2) were improved as the heat treatment temperature increased, and the optimum minimum temperature decreased with the heat treatment time. At the optimum heat treatment condition of two coating solutions, the heat treatment time of the LR-0727(1) solution was shorter than LR-0727(2) for the same heat treatment temperature. LR-0727(1) coated specimens did not show desquamation, and all of the specimens showed a good adhesive property. In contrast, in the case of the LR-0727(2) coated specimens, desquamation arose. Therefore, the adhesive property of LR-0727(1) was superior to that of LR-0727(2). The pencil hardness had a 3H average for all of the coating solutions and heat treatment conditions. In the case of a corrosion resistance test with boiling water, the coated specimens of LR-0727(1) were discolored, but LR-0727(2) was not. Finally, LR-0727(1) was more moisture proof than LR-0727(2).