• Title/Summary/Keyword: Heat-pressing

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A Study on Effect of Temperature Distribution in Shape Change of the Circumferential Pressing Type Disc (원주가압형 디스크의 형상변화가 온도분포에 미치는 영향에 관한 연구)

  • Kim, Hyeong-Hoon;Lee, Seong-Wook;Han, Dong-Seop;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.86-91
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    • 2007
  • The heat generated by the brake system of vehicles results in reduction of friction force on the brake surface and vibration when breaking. These problems play essential part in break's performance. To solve these problems, extensive research has been conducted such as drilling cooling holes on the brake pud, accommodating ventilated holes and etc. In this study, we suggest the compression of brake in circumferential direction in order to improve its cooling performance. And we analyzed comparing temperature distribution which is generated accomplishing heat analysis at each disc.

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Numerical studies of the effect of residual imperfection on the mechanical behavior of heat-corrected steel plates, and analysis of a further repair method

  • Chun, Pang-Jo;Inoue, Junya
    • Steel and Composite Structures
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    • v.9 no.3
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    • pp.209-221
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    • 2009
  • Heating correction, through heating and flattening a structure with a pressing machine, is the in-situ method used to repair buckled steel structures. The primary purpose of this investigation is to develop an FEM model which can predict the mechanical response of heat-corrected plates accurately. Our model clarifies several unsolved problems. In previous research, the location of the imperfection was limited to the center of the specimen although the mechanical behavior is strongly affected by the location of the imperfection. Our research clarifies the relationship between the location of the imperfection and the mechanical behavior. In addition, we propose further reinforcement methods and validate their effectiveness. Our research concludes that the strength of a buckled specimen can be recovered by heating correction and the use of an adequate stiffener.

The Effect of Forming Parameter on Mechanical Properties in Hot Bending Process of Boron Steel Sheet (보론강판의 열간 벤딩 공정에서 성형인자가 기계성질에 미치는 영향)

  • Kwon, K.Y.;Sin, B.S.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.203-209
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    • 2010
  • In the hot press forming process (HPF), a martensitic structure is obtained by controlling the cooling rate when cooling a boron sheet that is heated up to over $900^{\circ}C$. The HPF process has various advantages such as the improvement in formability and material properties and minimal spring back of the deformed materials. The factors related to the cooling rate depend on the heat transfer characteristics between heated materials and dies. Therefore, in this study, the cooling rate is controlled by adjusting the heat transfer coefficient of the material at the pressing process. And, the mechanical properties and microstructure of the deformed material is demonstrated during the HPF process where cold dies are used to form the heated steel plate. This is achieved by varying the major forming conditions that control the cooling rate regarded as the most important process parameter.

Determination of the Degree of Alloying by Detection of Residual Ferromagnetic Elements for Intermetallic Alloys Processed by Mechanical Alloying (잔류 자성원소 검출에 의한 금속간화합물의 기계적 합금화 공정에서의 합금화 정도 해석)

  • Ur, Soon-Chul
    • Korean Journal of Materials Research
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    • v.13 no.9
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    • pp.561-566
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    • 2003
  • Mechanical alloying(MA) process using elemental powders followed by hot pressing has been applied to some intermetallic alloy system containing ferromagnetic elements, such as NiAl and $FeSi_2$. A modified thermogravimetric analysis (TGA) technique was used to investigate the degree of alloying in milled powders and hot consolidated specimens as well as heat-treated bulk specimens. It is shown that the measurement of Curie temperatures in MA intermetallic powders and consolidated specimens containing ferromagnetic components, when determined as a function of milling and heat treatment parameters, can give some insight into the progress and mechanism of alloying.

Study for the Development of Fe-NbC Composites by Advanced PM Techniques

  • Gordo, E.;Gomez, B.;Gonzalez, R.;Ruiz-Navas, E.M.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.118-119
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    • 2006
  • The development of Fe-based metal matrix composites (MMCs) with high content of hard phase has been approached by combining the use of advanced powder metallurgy techniques like high-energy milling (HEM), cold isostatic pressing (CIP) and vacuum sinterings. A 30% vol. of NbC particles was mixed with Fe powder by HEM in a planetary mill during 10h, characteristing the powder by the observation of morphology and microstructure by scanning electron microscopy (SEM). After of sintering process the variation of density, hardness,carbon content and the microstructural changes observed, permits to find the optimal conditions of processing. Afterwards, a heat treatment study was performed to study the hardenability of the composite.

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A Study on The Fabrication of The Sintering Process and The Thermoluminescence Properties of UV Dose about The Mg2SiO4 Thermoluminescent Phosphors (Mg2SiO4 열형광체의 소결공정과 자외선 선량에 대한 TL 특성에 관한 연구)

  • Kim, Young-KooK;Shon, In-Ho;Kim, Il-Hong;Song, Jae-Heung;Doh, Sih-Hong;Kang, Hee-Dong
    • Korean Journal of Materials Research
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    • v.12 no.11
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    • pp.870-874
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    • 2002
  • $Mg_2$$SiO_4$: Dy, Tb pellets were made by using a sintering process, including pressing and heat treatment. In the present study, the optimum parameters of the sintering for the $Mg_2$$SiO_4$: Dy, Tb pellets obtained such as the pressing pressure, the sintering temperature and the sintering time were in terms of thermoluminescence. Experimental results showed that the main peak of the glow curve for $Mg_2$$SiO_4$: Dy, Tb thermoluminescence dosimeter was clearly correlated with the energy of the UV and with the grain size. The intensity of the TL glow curve increased and its main peak position shifted to lower temperature with increasing UV irradiation time.

Design for Strengthening Structural Integrity of the Reflective Metal Insulation in the Nuclear Power Plant (원전 금속단열재의 구조 건전성 강화를 위한 설계 방안)

  • Lee, Sung Myung;Eo, Min Hun;Kim, Seung Hyun;Jang, Kye Hwan
    • Journal of the Korean Society of Safety
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    • v.30 no.3
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    • pp.107-113
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    • 2015
  • The goal of this paper is to investigate structural integrity factors of RMI(reflective metal insulation) to confirm the design requirements in nuclear power plant. Currently, a glass wool insulation is using now, but it will gradually be replaced with the reflective metal insulation maded by stainless steel plates. The main function of an insulation is to minimize a heat loss of vessel and pipes in RCS(reactor coolant system). It has to maintain structural a integrity in nuclear power plant life duration. In this study, the structural integrity analysis was carried out both multi-plate and outer shell plate by using a static analysis and experimental test. First, inner multi-plate has a self support structure for being air space. Because the effect of total static weight in multi-layer plate is low, a plate collapse possibility is not high. Considering optimum thin plate pressing process, it has to pre-check the basic physical properties. Second, the outer segment thickness and stiffener shape are verified by the numerical static analysis, and sample test for both type of panel and cylindrical pipe model.

Development of Independent Sprinkler for Fire Safety (소방안전을 위한 독립 스프링클러 개발)

  • Yun, Hae-Yong;Kim, Seon-Yeop;Kim, Ho-Chan;Park, In-Beck
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.124-128
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    • 2017
  • Sprinklers are a necessary device for the early suppression of fires to prevent large fires. The installation has been obligatory for certain buildings recently through the digestion method. In an aging building, it is difficult to find sprinklers, because of their significant cost, long installation times, and they require installation by experts. That is why we are able to install all, was designed with enough independent integrated sprinklers with fire-extinguishing capabilities. The designed sprinklers are fitted with a conventional sprinkler head in a container of 20cm * 20cm * 10cm. Inside the container and potassium carbonate, which warms the rubber material and the plate line by pressing the potassium carbonate, the line weight is a 5kg pressing plate at the entrance at the pressure of 0.5Mpa when operating. The glass sprinkler valve blocking the entrance at about $68^{\circ}C$ is operated open. At this time, the potassium out of the digestive fire to combustible materials and heat off a chain reaction.

Effect of Base Paper Properties on Warp of Corrugated Board (골판지의 와프 현상발생에 대한 원지 특성의 영향)

  • Lee Jin-Ho;Park Jong-Moon;Lee Sang-Hyun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.1 s.113
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    • pp.54-61
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    • 2006
  • Basically corrugated board is composed of three layers of different basis weight and stock composition. Warp is well-known for one of the most important problems of corrugated board production. Warp is caused by difference of hygro-expansibility of linears between top and bottom. This research was performed to evaluate the effect of paper properties on the warp of corrugated board. To evaluate warp, dynamic expansion properties of paper was tested using DPM(dynamic penetration measuring system). The effects of sizing, stock composition and wet-pressing on dynamic expansion properties were also evaluated. Commercial base papers showed different dynamic expansion property depending on stock composition and papermaking operation. Sizing treatment decreased and wet-pressing increased the amount of dynamic expansion. To reduce warp of corrugated board, management of dynamic expansion of base papers should be controlled by manipulating moisture, heat and tension, using a variety of adjustments available on the corrugator.

Fabrication and Properties of Reactively Hot Pressed HfB2-HfC Ultra-High Temperature Ceramics

  • Lee, Seung-Jun;Seong, Young-Hoon;Baek, Seung-Su;Kang, Eul-Son;Kim, Do-Kyung
    • Journal of the Korean Ceramic Society
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    • v.47 no.6
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    • pp.534-539
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    • 2010
  • $HfB_2$-HfC composites were prepared by reactive hot pressing using Hf and $B_4C$ at temperatures of 1800 and $1900^{\circ}C$ for 60 min under 32 MPa in an Ar atmosphere. The reaction sequences of the $HfB_2$-HfC composite were studied through series of pressureless heat treatments ranging from 800 to $1600^{\circ}C$. The effect of size reduction of the starting powders on densification was investigated by vibration milling. Fully dense $HfB_2$-HfC composites were obtained by size reduction of the starting powders via vibration milling. The oxidation behaviour of the $HfB_2$-HfC composites at $1500^{\circ}C$ in air showed formation of a non-protective $HfO_2$ scale with linear mass gain. Examination of the mechanical properties showed that particle size reduction via vibration milling also led to improved flexural strength, hardness and fracture toughness.