• Title/Summary/Keyword: Heat-exchanger

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Process Design and Economics for Conversion of Kenaf to Syngas (케나프 기반 합성가스 생산을 위한 공정 설계 및 경제성 평가)

  • Byun, Jaewon;Park, Hoyoung;Kang, Dongseong;Kwon, Oseok;Han, Jeehoon
    • Korean Chemical Engineering Research
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    • v.58 no.3
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    • pp.362-368
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    • 2020
  • Syngas can be used as raw material for chemical and fuel production. Currently, many studies on syngas production from gasification of biomass have been conducted. Kenaf is a promising renewable resource with high productivity and CO2 immobilization. This study developed a large-scale kenaf gasification process based on the experimental data, and evaluated the techno-economic feasibility, which consists of three steps (integrated process design, heat exchanger network design, techno-economic assessment). The minimum selling price of syngas is US$ 9.55/GJ, and it is lower than current market price of syngas.

Design of Commercial 2,3-Butanediol Dehydration Reaction System Considering Safety (안전을 고려한 상용 2,3-Butanediol 탈수반응 시스템 설계)

  • Song, Daesung
    • Korean Chemical Engineering Research
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    • v.58 no.4
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    • pp.581-587
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    • 2020
  • In this study, a new reaction system is proposed to solve the problems of the existing 2,3-Butanediol (2,3-BDO) dehydration reaction system. It was confirmed that the reaction system did not wok as it should operate properly when using a furnace, which is commonly used in commercial processes, to raise the reactant, 2,3-BDO, to the reaction temperature, 360 ℃, at near atmoshperic pressure. It is because of the substance considered to be oligomers of 2,3-BDO. It can lead to safety problems, such as blockages inside the furnace's tube and explosions, as well as tricky maintenance issues in the reaction system. To solve it, the temperature of reactant can be brought down by using a heat exchanger with High Pressure (HP) steam instead of the furnace, which has a hot spot problem through the vacuum operation and reduce the reaction temperature. It can be seen that the reactor performance is almost similar under the vacuum operation and the lower reaction temperature, 330 ℃, by using a reaction kinetics. This result explains why the new reaction system is proposed.

The study of catalytic combustion of VOCs (휘발성 유기염소화합물의 촉매연소 연구)

  • Lee, Keon-Joo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.14 no.1
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    • pp.169-177
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    • 2006
  • In this study, it was studied that the removal rate of VOC by the catalytic combustion. The combustion temperature was changed by the contact type of VOC(space velocity and catalyst depth) and the space velocity(SV) was defined by the rate of gas volume flow rate(Q, $m^3/hr$) over volume(V, $m^3$) of catalyst (SV=Q/V). The space velocity of catalytic combustor is maintained $10,000{\sim}50,000hr^{-1}$. it was studied that the conversion rate of VOC by the catalytic combustion. The combustion temperature was changed by the contact type of VOC and catalyst and the space velocity was defined by the rate of gas volume flow rate over volume of catalyst. The VOC which pass thru the heat exchanger was measured by the hydro ionic detector and measured the VOC removal rate by the activated catalyst in the reaction temperature range of 373K-423K. The removal rate was measured over 100 times. In the automobile painting booth The VOC concentration was 63.37ppm and the removal rate was 70 % at 373K and 78.92% at 423K. The removal rate was increased as increased the temperature.

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Study on Temperature Drop Rate during Pressurant Discharge (가압제 토출시 온도강하율에 대한 연구)

  • Chung, Yong-Gahp;Hong, Moon-Geun;Kwon, Oh-Sung;Kim, Young-Mog
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.116-121
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    • 2006
  • The pressurization system in a liquid rocket propulsion system provides a controlled gas pressure in the ullage space of the vehicle propellant tanks. It is advantage to employ a hot gas heat exchanger in the pressurization system to increase the specific volume of the pressurant and thereby reduce over-all system weight. Therefore a significant improvement in pressurization system performance can be achieved, particularly in a cryogenic system. For this study air and $CN_2$ are employed as external fluid and pressurant respectively Numerical analysis on the pressurant discharging characteristics have been compared with the experimental results performed at the PTF(Propellant-feeding Test Facility). It is shown that the discrepancy of analytic and experimental results is within about ${\pm}15%$. It is estimated that the temperature drop rate of cryogenic pressurant immersed liquid oxygen can be predicted using this analytic approach method.

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Analysis on the Filling Mode of Liquid Oxygen to the Launch Vehicle Using Flowmaster (Flowmaster를 이용한 발사체 액체산소 충전 모드 해석)

  • Park, Soon-Young;Kim, Ji-Hoon;Park, Pyung-Gu;Yu, Byung-Il
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.335-338
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    • 2009
  • The process of charging an oxidizer in the liquid propellant rocket can divide into the cooling of the oxidizer tank, the high flow charge, the small flow charge, and the replenishment charge for the correction of temperature. The oxidizer of the Naro(KSLV-I) first stage uses the liquid oxygen. And the flow rate and the temperature specification corresponding to each charge mode are presented for the requirement. The flow throttling valve and heat exchanger are installed in the oxidizer filling system in order to satisfy this kind of the flow rate and temperature requirement specification. In this research, by using the Flowmaster which is a commercial one-dimension thermo-fluidic analysis program, one dimensional flow system analyses was performed to predict the exact flow rate at each specific mode. Also, the flow rate correction sensitivity of the flow control valves was analytically determined to satisfy the flow condition refinement at each mode within the limited certification test.

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Critical Design Result of Liquid Oxygen Filling System for Korea Space Launch Vehicle-II Launch Complex (한국형발사체 발사대시스템 산화제공급설비 상세설계)

  • Seo, Mansu;Ko, Min-Ho;Sun, Jeong-Woon;Suh, Hyun-Min;Lee, Jae Jun;Kang, Sunil
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.2
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    • pp.102-110
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    • 2017
  • In this paper, the liquid oxygen filling system (LOXFS) of the launch complex system of Korea Space Launch Vehicle-II (KSLV-II) is introduced based on critical design result by KARI in 2015 to 2016. The function and specification of the main systems of the liquid oxygen filling system, such as the storage tank, the drainage tank, the supply pumping system, the curved heat exchanger with liquid nitrogen, end valve block system, and umbilical connection, are presented.

Experimental investigation of impact-sliding interaction and fretting wear between tubes and anti-vibration bars in steam generators

  • Guo, Kai;Jiang, Naibin;Qi, Huanhuan;Feng, Zhipeng;Wang, Yang;Tan, Wei
    • Nuclear Engineering and Technology
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    • v.52 no.6
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    • pp.1304-1317
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    • 2020
  • The tubes in a heat exchanger, such as a steam generator (SG), are subjected to crossflow, and interaction between tubes and supports can happen, which can cause fretting wear of tubes. Although many experiments and models have been established, some detailed mechanisms are still not sufficiently clear. In this work, more attention is paid to obtain the regulation of impact and sliding in the complex process and many factors, such as excitation forces and clearances. The responses and contact forces were analyzed to obtain clear understanding of the influences of these factors. Room temperature tests in the air were established. The results show that the effect of clearance on the normal work rate is not monotonous and instead has two peaks. The force ratio can influence the normal work rate by changing the distribution of contact angles, which can result in higher sliding in the contact process. Fretting wear tests are conducted, and the wear surfaces are analyzed by a scanning electron microscope (SEM) and energy dispersive X-ray spectrometer (EDX). The results of this work can serve as a reference for impactsliding contact analysis between AVBs and tubes in steam generators.

Research of High Efficiency Integrated Reforming System Using Separated Reforming System (분리형 개질기를 이용한 고효율 일체형 개질기 개발에 관한 연구)

  • PARK, SANG-HYOUN;KIM, CHUL-MIN;SON, SUNG-HYO;JANG, SE-JIN;KIM, JAE-DONG;BANG, WAN-KEUN;LEE, SANG-YONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.1
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    • pp.11-18
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    • 2018
  • A high efficiency integrated reforming system for improving the efficiency of the 5 kW PEMFC system used as the back up power of building was studied. The separated reforming system consisted of three parts - A steam reformer with two stage concentric circular shape, a heat exchanger type steam generator and a CO shift reactor. Temperature and steam carbon ratio (SCR) were control variables during operation. The operating conditions were optimized based on the thermal efficiency of the steam reformer as reformate gas composition changes at different temperature. In experiments, water was fully vaporized in the steam generator up to SCR 3.5 and the maximum thermal efficiency was achieved at the operating temperature around $700^{\circ}C$ in the steam reforming reactor. With the results of the separated reforming system research, we improved the shape of high efficiency integrated reformer. The performance evaluation of the integrated reformer was based on optimized operating conditions in SCR 3.5. As a result, the developed integrated reforming system maintained an efficiency of 76% and constant performance over 3,000 hours.

Seismic Response Amplification Factors of Nuclear Power Plants for Seismic Performance Evaluation of Structures and Equipment due to High-frequency Earthquakes (구조물 및 기기의 내진성능 평가를 위한 고주파수 지진에 의한 원자력발전소의 지진응답 증폭계수)

  • Eem, Seung-Hyun;Choi, In-Kil;Jeon, Bub-Gyu;Kwag, Shinyoung
    • Journal of the Earthquake Engineering Society of Korea
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    • v.24 no.3
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    • pp.123-128
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    • 2020
  • Analysis of the 2016 Gyeongju earthquake and the 2017 Pohang earthquake showed the characteristics of a typical high-frequency earthquake with many high-frequency components, short time strong motion duration, and large peak ground acceleration relative to the magnitude of the earthquake. Domestic nuclear power plants were designed and evaluated based on NRC's Regulatory Guide 1.60 design response spectrum, which had a great deal of energy in the low-frequency range. Therefore, nuclear power plants should carry out seismic verification and seismic performance evaluation of systems, structures, and components by reflecting the domestic characteristics of earthquakes. In this study, high-frequency amplification factors that can be used for seismic verification and seismic performance evaluation of nuclear power plant systems, structures, and equipment were analyzed. In order to analyze the high-frequency amplification factor, five sets of seismic time history were generated, which were matched with the uniform hazard response spectrum to reflect the characteristics of domestic earthquake motion. The nuclear power plant was subjected to seismic analysis for the construction of the Korean standard nuclear power plant, OPR1000, which is a reactor building, an auxiliary building assembly, a component cooling water heat exchanger building, and an essential service water building. Based on the results of the seismic analysis, a high-frequency amplification factor was derived upon the calculation of the floor response spectrum of the important locations of nuclear power plants. The high-frequency amplification factor can be effectively used for the seismic verification and seismic performance evaluation of electric equipment which are sensitive to high-frequency earthquakes.

Development of Eddy Current Test Probe for Profilometry Inspection of Tube (원형튜브 단면형상검사용 와전류탐촉자 개발)

  • Lee, H.J.;Nam, M.W.;Lee, C.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.4
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    • pp.262-269
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    • 1997
  • An eddy current probe ($8{\times}1$ multiple-element, surface scan) was successfully designed and fabricated at the KEPRI using the impedance equivalent circuit theory. The probe is intended for the detection of circumferential deformations (cross-section view) of the heat exchanger tubing that can occur due to corrosion, erosion, and denting. Optimum design parameters providing the highest sensitivity and signal-to-noise ratio, such as the coil dimensions, electrical characteristics, and test frequencies, were determined based on initial laboratory experiments conducted on the test specimen (SS304 tubing: OD : 9.68mm, wall-thickness : 0.47mm) containing artificial flaws (e.g., dents and corroded surface on tube OD) using the available Zetec-made probe. Using this parameters, a new probe was made and tested on an unknown specimen. The result indicated that the new probe is capable of detecting the circumferential deformation with the error of ${\pm}0.2%$ (0.022mm) of the tube O.D.

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