• 제목/요약/키워드: Heat treatment process

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Microstructural Evolutions and Microhardness of the Heat Treated Ni-base Superalloy Weldment (Ni기 초합금 용접부의 열처리에 따른 미세조직 변화와 미세경도)

  • Kim, G.S.;Ji, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.5
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    • pp.297-304
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    • 2005
  • This study was performed to determine the repair weldability of the damaged Ni type superalloy used for gas turbine blade. The experimental works included the evaluation of the microstructures of the damaged blade, selection of the repair welding procedure, characterization of repair weldment and finding the heat treatment procedures for repaired weldment. The morphology of the microstructure for the base metal was composed of austenite matrix with cubical ${\gamma}^{\prime}$ phase, MC type coarse precipitates located within grain and fine $M_{23}C_6$ type precipitates decorated at grain boundaries. The repair welding process using 90 amp current exhibited the best weld properties showing no weld microcracks. The solution and aging heat treatments of the repaired weldment could recover the original service properties of the damaged blade.

Development of Hydroformed Automotive Parts with Heat-treatable Aluminum Extrudates (열처리형 Al 압출재를 이용한 하이드로포밍 부품개발)

  • Lee, M.Y.;Kang, C.Y.;Ryu, S.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.3
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    • pp.165-172
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    • 2004
  • Compared with the hydroforming technology for steel, the hydroforming technology for aluminum has not been actively investigated. Recently, the hydroforming of high strength aluminum tubes has attracted great interest because of its good strength to weight ratio. In this study, front side member (FSM) is fabricated with the hydroforming of aluminum tube and the mechanical properties and dimensional accuracy of the hydroformed FSM is investigated. For hydroforming process, extruded aluminum tubes with ribs to improve the structural rigidity are used. To ensure the mechanical properties, the aluminum tubes are T6 heat-treated before hydroforming.

MICROSTRUCTURE AND MECHANICAL PROPERTIES OF HOT-DEFORMED AlMg4 ALLOYS WITH THE VARIATIONS OF Mn, Fe, AND Si CONTENTS

  • DA B. LEE;BONG H. KIM;KWEON H. CHOI;SEUNG Y. YANG;NAM S. KIM;SEONG H. HA;YOUNG O. YOON;HYUN K. LIM;SHAE KIM;SOONG K. HYUN
    • Archives of Metallurgy and Materials
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    • v.65 no.4
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    • pp.1255-1259
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    • 2020
  • This paper aims to investigate the microstructural evolution and mechanical properties of hot-deformed AlMg4 alloys with Mn, Fe, and Si as the main impurities. For this purpose, solidification behavior and microstructural evolution during hot-rolling and heat-treatment processes are investigated by using theoretical calculations and experimental characterization. The crystallization and morphological transformation of intermetallic Al3Fe, Al6Mn, and Mg2Si phases are revealed and discussed in terms of the variation in chemical composition. Following a homogenization heat-treatment, the effect of heat treatment on the intermetallic compounds is also investigated after hot-rolling. It was revealed that the Mg2Si phase can be broken into small particles and spherodized more easily than the Al3Fe intermetallic phase during the hot-rolling process. For the Mn containing alloys, both yield and ultimate tensile strength of the hot-rolled alloys increased from 270 to 296 MPa while elongation decreased from 17 to 13%, which can be attributed to Mn-containing intermetallic as well as dispersoid.

Field Enhanced Rapid Thermal Process for Low Temperature Poly-Si TFTs Fabrications

  • Kim, Hyoung-June;Shin, Dong-Hoon
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.665-667
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    • 2005
  • VIATRON TECHNOLOGIES has developed FE-RTP system that enables LTPS LCD and AMOLED manufacturers to produce poly-Si films at low cost, high throughput, and high yield. The system employs sequential heat treatment methods using temperature control and rapid thermal processor modules. The temperature control modules provide exceptionally uniform heating and cooling of the glass substrates to within ${\pm}2^a\;C$. The rapid thermal process that combines heating with field induction accelerates the treatment rates. The new FE-RTP system can process $730{\times}920mm$ glass substrates as thin as 0.4 mm. The uniform nature of poly-Si films produced by FE-RTP resulted in AMOLED panels with no laser-Muras. Furthermore, FE-RTP system also showed superior performances in other heat treatment processes involved in poly-Si TFT fabrications, such as dopant activation, gate oxide densification, hydrogenation, and pre-compaction.

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The Effect of Ausforming Process on Mechanical Properties of Ultrahigh Strength Secondary Hardening Martensitic Steels (극초고강도 이차경화형 마르텐사이트강의 기계적성질에 미치는 오스포밍 공정의 영향)

  • Kim, S.B.;Won, Y.J.;Song, Y.B.;Cho, K.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.4
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    • pp.179-184
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    • 2021
  • Two types of secondary hardening martensitic steels, 10Co-14Ni and 6Co-5Ni, were produced by vacuum induction melting to investigate the effect of ausforming process on mechanical properties. According to the results of present study, the alloy samples ausformed at low temperature indicated a rather low hardness level in overall aging time despite the refinement of martensite lath width. As the result can closely be related with the presence of primary carbides precipitated within the initial austenite matrix, we confirmed that, in ultrahigh strength secondary hardening martensitic alloy steels, the ausforming process can rather limit the degree of secondary hardening during the subsequent aging treatment.

Development of the submerged heat treatment machine for PBSAT(polybutylene succinate adipate-co-terephthalate) monofilament nets and its efficiency (수중 침지식 생분해성 PBSAT 그물 열처리기 개발과 성능 분석)

  • Park, Seongwook;Kim, Seonghun;Lim, Jihyun;Choi, Haesun
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.51 no.1
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    • pp.94-101
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    • 2015
  • The heat treatment machine based on immersion was developed to reduce temperature difference during netting process and appraised it performance compared current heat treatment machine using high pressure. It was also reviewed the optimum heat treatment procedures for PBSAT monofilament net in accordance with the immersion time and temperature. The procedure was based on physical measurement such as breaking load, elongation and angle of the mesh for PBSAT monofilament. The water temperature gap of the treatment machine based on immersion was less than $1^{\circ}C$. and the energy consumption was also increased in high temperature condition. It was identified that the optimum temperature was $75^{\circ}C$ and its optimum processing time was between 15 minutes and 20 minutes to get qualified physical properties.

Effects of Hydrophilic Surface Treatment on Evaporation Heat Transfer at the Outside Wall of Enhanced Tubes (가공관의 외벽에서 친수성 표면처리가 증발열전달에 미치는 영향)

  • Park, No-Seong;Hwang, Gyu-Dae;Kim, Ho-Yeong;Gang, Byeong-Ha;Jeong, Jin-Taek
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.5
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    • pp.666-672
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    • 2001
  • Experiments have been carried out to investigate the evaporation heat transfer characteristics of various tubes on which hydrophilic surface treatment using plasma was employed. Spiral, corrugated and low-finned tubes were selected as test tubes. The evaporator tubes were bundled to form three rows of tubes connected in series, with each row being 400mm long. The results obtained indicate that hydrophilic treated tubes tested exhibit better evaporation heat transfer performance as compared with untreated tubes. It is found that the high wettability of the surface obtained through hydrophilic treatment induces film flow onto the tubes during the evaporation process, while sessile drops are formed on untreated tubes.

Characterizing Residual Stress of Post-Heat Treated Ti/Al Cladding Materials Using Nanoindentation Test Method (나노압입시험법을 이용한 후열처리된 Ti/Al 클래딩재의 잔류 응력 평가)

  • Sang-Kyu Yoo;Ji-Won Kim;Myung-Hoon Oh;In-Chul Choi
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.2
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    • pp.61-68
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    • 2023
  • Ti and Ti alloys are used in the automobile and aerospace industries due to their high specific strength and excellent corrosion resistance. However their application is limited due to poor formability at room temperature and high unit cost. In order to overcome these issues, dissimilarly jointed materials, such as cladding materials, are widely investigated to utilize them in each industrial field because of an enhanced plasticity and relatively low cost. Among various dissimilar bonding processes, the rolled cladding process is widely used in Ti alloys, but has a disadvantage of low bonding strength. Although this problem can be solved through post-heat treatment, the mechanical properties at the bonded interface are deteriorated due to residual stress generated during post-heat treatment. Therefore, in this study, the microstructure change and residual stress trends at the interfaces of Ti/Al cladding materials were studied with increasing post-heat treatment temperature. As a result, compared to the as-rolled specimens, no difference in microstructure was observed in the specimens after postheat treatment at 300, 400, and 500℃. However, a new intermetallic compound layer was formed between Ti and Al when post-heat treatment was performed at a temperature of 600℃ or higher. Then, it was also confirmed that compressive residual stress with a large deviation was formed in Ti due to the difference in thermal expansion coefficient and modulus of elasticity between Ti Grade II and Al 1050.

Microstructural and corrosion behavior of D3 tools steel and 440C SS for blade application

  • Nur Maizatul Shima Adzali;Nurul Abidah Mohamad Khapeli;Alina Rahayu Mohamed
    • Advances in materials Research
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    • v.13 no.3
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    • pp.183-194
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    • 2024
  • D3 tools steel and 440C stainless steel (SS) are normally being employed for application such as knife blade and cutting tools. These steels are iron alloys which have high carbon and high chromium content. In this study, lab work focused on the microstructural and corrosion behavior of D3 tools steel and 440C SS after went through heat treatment processes. Heat treatments for both steels were started with normalizing at 1020 ℃, continue with hardening at 1000 ℃followed by oil quenching. Cryogenic treatment was carried out in liquid nitrogen for 24 hours. The addition of cryogenic heat treatment is believed to increase the hardness and corrosion resistance for steels. Both samples were then tempered at two different tempering temperatures, 160 ℃ and 426 ℃. For corrosion test, the samples were immersed in NaCl solution for 30 days to study the corrosion behavior of D3 tool steel and 440C SS after heat treatment. The mechanical properties of these steels have been investigated using Rockwell hardness machine before heat treatment, after heat treatment (before corrosion) and after corrosion test. Microstructure observation of samples was carried out by scanning electron microscopy. The corrosion rate of these steels was calculated after the corrosion test completed. From the results, the highest hardness is observed for D3 tool steel which tempered at 160 ℃(54.1 HRC). In terms of microstructural analysis, primary carbide and pearlite in the as-received samples transform to tempered martensite and cementite after heat treatment process. From this research, for corrosion test, heat treated 440C SS sample tempered with 426 ℃possessed the excellent corrosion resistance with corrosion rate 0.2808 mm/year.

Damping Capacity of Heat-Treated Mg-Nd Alloy (열처리한 Mg-Nd 합금의 진동감쇠능)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.26 no.4
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    • pp.185-190
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    • 2013
  • Influence of solution treatment (T4) and peak-aging (T6) on damping capacity was investigated in permanent-mold cast Mg-3%Nd alloy. In as-cast state, the microstructure was characterized by eutectic $Mg_{12}Nd$ intermetallic phase network in the intergranular region. T4 treatment resulted in a dissolution of the eutectic particles, but small amount of the particles still remained in the microstructure. After T6 treatment, nano-sized ${\beta}^{\prime}(Mg_{12}Nd)$ particles were precipitated within the matrix. T4 microstructure showed higher damping capacity than as-cast and T6 ones. In view of the microstructural features, this may well be associated with the dissolution of second-phase particles which play a role in pinning the dislocations acting as a damping source.