• Title/Summary/Keyword: Heat simulation

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Thermal Performance Analysis of a Shell-and-Tube Heat Exchanger with Plate Fins of Various Shape (다양한 형상의 판형 휜을 장착한 원통다관형 열교환기의 열성능 해석)

  • 신지영;손영석
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.4
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    • pp.648-656
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    • 2004
  • In this study, a highly efficient shell-and-tube heat exchanger with plate fins is considered to improve thermal performance of the conventional shell-and-tube heat exchanger. This type of shell-and-tube heat exchanger with plate fins of various shape is simulated three-dimensionally using a commercial thermal-fluid analysis code. CFX4.4. The effect of the shape of the plate fin on heat transfer characteristics is also investigated by the simulation. Plate fins of four different shapes. plane, plane-slit. wave. and wave-slit fins, are considered. The flow fields, pressure drop and heat transfer characteristics in the heat exchanger are calculated. It is proved that the shell-and-tube heat exchanger with plate fins is superior to the conventional shell-and-tube heat exchanger without plate fins in terms of heat transfer. The shape of the plate fin is important in the performance of a heat exchanger such as heat transfer and pressure drop.

Load capacity simulation of an agricultural gear reducer by surface heat treatment

  • Lee, Pa-Ul;Chung, Sun-Ok;Choi, Chang-Hyun;Joo, Jai-Hwang;Rhee, Joong-Yong;Choi, Young-Soo;Ha, Jong-Woo;Park, Young-Jun;Hong, Sun-Jung;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.43 no.4
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    • pp.656-664
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    • 2016
  • Gear reducers are widely used for various agricultural machinery applications such as greenhouses, tractors, and agricultural vehicles. However, thermal deformation and surface pitting at gear tooth flank frequently occur in gear reducers due to high torque. Thus, surface heat treatment of gears is required to improve wear and fatigue resistance. The objective of this study was to simulate the load capacity of the agricultural gear reducer. The simulation was performed for the following three surface heat treatment methods: untreated gears, nitriding heat treatment, and induction hardening method, those mostly used for agricultural gear reducers. The load capacity of the gear reducer was simulated using the safety factor, limit bending stress, and limit contact stress of the gear. The simulation of the load capacity was conducted using KISSsoft commercial software for gear analysis. The main results of simulation test were as follows: first, the nitriding heat treatment resulted in the highest safety factor for bending stress, which was increased about 77% from those of the untreated gears. Second, the induction hardening was the highest safety factor for contact stress, which was increased about 150% from those of the untreated gears. The safety factor for contact stress of the induction hardening was increased about 64% from those of the nitriding heat treatment. The study result suggested that the surface heat treatments could enhance load capacity and that the method of surface heat treatment should be determined based on simulation results for appropriate use scenarios.

Study on three-dimensional numerical simulation of shell and tube heat exchanger of the surface ship under marine conditions

  • Yi Liao;Qi Cai;Shaopeng He;Mingjun Wang;Hongguang Xiao;Zili Gong;Cong Wang;Zhen Jia;Tangtao Feng;Suizheng Qiu
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1233-1243
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    • 2023
  • Shell-and-tube heat exchanger (STHX) is widely used by virtue of its simple structure and high reliability, especially in a space-constrained surface ship. For the STHX of the surface ship, roll, pitch and other motion of the ship will affect the heat transfer performance, resistance characteristics and structural strength of the heat exchanger. Therefore, it is urgent to carry out numerical simulation research on three-dimensional thermal hydraulic characteristics of surface ship STHX under the marine conditions. In this paper, the numerical simulation of marine shell and tube heat exchanger of surface ship was carried out using the porous media model. Firstly, the mathematical physical model and numerical method are validated based on the experimental data of a marine engine cooling water shell and tube heat exchanger. The simulation results are in good agreement with the experimental results. The prediction errors of pressure drop and heat transfer are less than 10% and 1% respectively. The effect of marine conditions on the heat transfer characteristics of the heat exchanger is investigated by introducing the additional force model of marine condition to evaluate the effect of different motion parameters on the heat transfer performance of the heat exchanger. This study could provide a reference for the optimization of marine heat exchanger design.

A Study on the Heat Load Transferred to a Passenger Vehicle (자동차 열부하의 계산)

  • 오상한;이창원;원성필
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.2
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    • pp.50-59
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    • 1996
  • The computer simulation program that calculates the transient heat load transferred to a passenger vehicle has been developed. Method for modeling mathematically various kinds of the heat load was presented and the derived equations were solved numerically. To find out the accuracy of the simulation program, the correlation of experimental and analytical results was demonstrated. By using this program, the typical characteristics about temperature distribution and instantaneous or of vehicle body color, material of glass, air-conditioning capacity, driving direction, and speed. Under a steady-state condition, the ratios of the heat load, resulting form vehicle body, glass, and interior part, were 35%, 29%, and 36%, respectively.

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Heat Distribution Characteristics of High Tensile Steel for Ship Structures in Laser Welding (선체고장력강 레이저 용접부의 열분포 특성에 관한 연구)

  • 방한서;윤병현;김성주;임채환
    • Journal of Welding and Joining
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    • v.21 no.3
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    • pp.30-34
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    • 2003
  • This paper describes the heat distribution characteristics of ASTM A131DH36 high tensile steel for ship structures in 5㎾ $CO_2$ laser welding. In general, high energy of laser beam concentrates on the small area of the weldment instantaneously; therefore, this heat transfer mechanism induces the rapid changes of temperature and mechanical characteristics in laser welds this mechanism. So temperature distribution analysis is important to understand mechanical characteristics of laser welds. Authors have conducted finite element simulation to analyze the heat distribution characteristics in laser welds. The result of simulation has been verified by comparing with the metallurgical experiment result. From the result of this study, we can accurately predict the heat distribution characteristics in laser welds by using numerical simulation.

Effect of heat Leak on Cycle Characteristics of Refrigerator (냉장고 사이클 특성에 미치는 열손실량의 영향)

  • 신진규
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.871-879
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    • 1998
  • The refrigerator consists of many components such as compressor condenser expansion valve evaporator and the cabinet which filled by urethane foam. In this paper the heat leakage of refriger-ator is measured by the new experiment method which is different from a present method, The devi-ation of the UA(overall heat transfer coefficient times area) between the simulation and experiments is about 7-8%. Using the modeling of various components of refrigeration system a performance analysos of CFC 12 and HFC 134a is performed numerically on the UA. As the results of this study according to increase the heat leakage the refrigeration load and mass flow rate of refrigerant are increased. And the increase of the mass flow rate results in the increase of the condensing and evapo-rating temperature. Therefore according to increase of the heat leakage the COP leads to increase because the increase of refrigeration capacity is larger than the increase if compressor power.

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Computer Simulation for Heat Transfer Analysis of Latent Heat Storage Units (잠열축열요소의 열전달에 관한 컴퓨터 시뮬레이션)

  • Ryou, Y.S.;Song, H.K.;Cho, H.K.
    • Journal of Biosystems Engineering
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    • v.17 no.4
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    • pp.336-343
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    • 1992
  • In this study, to obtain basic information for the design of a latent heat storage system, (1) the cylindrical type and the rectangular type of latent heat storage elements were designed, (2) the finite element method was adopted for the prediction of temperature profile of phase change material in heating and cooling process, and (3) experiments were performed to verify the numerical solutions, and then (4) the optimum size of latent heat storage units was predicted by the computer simulation. The results could be summarized as follows : (1) In cooling process, the predicted temperatures of latent heat storage units by computer simulation were in good agreement with measured. (2) The effective diameter of cylindrical element was observed to be 28 mm and the effective thickness of rectangular element was observed to be 21 mm.

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Computer Simulation of Quench-Hardening of Alloy Steel for Structural Purposes by the Modified Finite Difference Method (개량차분법에 의한 임의의 형상의 열처리제품의 급냉경화 해석)

  • Kim, K.S.;Song, Y.B.;Hong, C.P.
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.2
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    • pp.11-16
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    • 1989
  • Understanding and control of thermal history of heat-treated components are very important in heat treating process. A computer program was developed for prediction of thermal history in quenching process with various cooling media and agitation conditions. Computer simulation of heat flow in quenching treatment of spur gear of SCM 22 H was carried out by two and three dimensional finite difference method. Distributions of microstructure and hardness in heat-treated spur gear were predicted by computer simulation, and the results showed a good agreement with the experiments. It was concluded that the

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Heat Transfer Performance Variation of Condenser due to Non-uniform Air Flow (불균일한 풍속분포에 따른 응축기의 열전달 성능 변화)

  • Lee, Won-Jong;Jeong, Ji Hwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.4
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    • pp.193-198
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    • 2014
  • Heat transfer performance variation of a condenser caused by non-uniform distribution of air flow was investigated using a numerical simulation method. A heat exchanger used for a outdoor unit of a commercial heat pump system and represented by a numerical model was selected. Non-uniform profile of air-velocity was constructed by measuring the air velocity at various locations of the outdoor unit. Simulation was conducted for various refrigerant circuits and air flow conditions. Simulation results show that the heat transfer capacity was reduced depending on the air-flow rate and the refrigerant circuit configuration. It is also shown that the capacity reduction rate is increased as the average air velocity decreases.

Numerical simulation for predicting thermal performance of a fin-tube heat exchanger using one-dimensionalized refrigerant circuit (1 차원 배열화된 냉매유로를 이용한 휜-관 열교환기 성능예측)

  • Kim, Doo-Hwan;Ye, Huee-Youl;Lee, Kwan-Soo;Cha, Woo-Ho
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2011-2016
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    • 2008
  • A new method is presented for developing a simulation program which can analyze the heat transfer characteristics of fin-tube heat exchanger. This method is able to describe several types of refrigerant circuit arrangement. The delivery path of air and refrigerant properties is simplified by transforming three-dimensional array into one-dimensional array. By comparing simulated results with experiment results, the deviation was 8.2%. Several fin-tube heat exchangers of different design factors and operating conditions were simulated using this program. It was shown that this program could be used for designing practical fin-tube heat exchangers.

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