• Title/Summary/Keyword: Heat recovery system

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Numerical Analysis on Energy Consumption of an Exhaust Air Heat Recovery Type Outdoor Air Conditioning System for Semiconductor Manufacturing Clean Rooms (반도체 클린룸용 배기 열회수식 외기공조시스템의 에너지소비 수치해석)

  • Song, Gen-Soo;Yoo, Kyung-Hoon;Kim, Hyoung-Tae
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1306-1311
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    • 2009
  • In recent semiconductor manufacturing clean rooms, in order to improve clean room air quality, air washers are used to remove airborne gaseous contaminants such as $NH_3$, SOx and organic gases from the outdoor air introduced into clean room. Meanwhile, there is a large amount of exhaust air from a clean room. From an energy conservation point of view, heat recovery is therefore useful for reducing the outdoor air conditioning load for a clean room. Therefore it is desirable to recover heat from the exhaust air and use it to reheat the outdoor air. In the present study, numerical analysis and experiment was conducted to simulate the amount of energy reduction of exhaust air heat recovery type air washer system. The present numerical results showed good agreement with the results of the experimental data.

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Hydrodynamic and Heat Transfer Studies in Riser System for Waste Heat Recovery using Chalcopyrite

  • Popuri, Ashok Kumar;Garimella, Prabhakar
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.252-260
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    • 2018
  • Energy, a critical input, is to be efficiently managed via waste heat recovery and energy reuse for the economic viability of a process industry. In particular, cement manufacture demands a huge quantum of energy, for the necessary reactions. Huge amounts of hot effluent gases are generated. Energy recovery from these waste gases is an area that is of contemporary research interest. Now, about 75% of total heat recovery takes place in the riser of the suspension pre-heater system. This article deals with the hydrodynamic and heat transfer aspects of riser typically used in the cement industry. An experimental apparatus was designed and fabricated with provision for the measurement of gas pressure and solid temperatures at different heights of the riser. The system studied was air - chalcopyrite taken in different particle sizes. Acceleration length ($L_A$) determined at different parametric levels was fitted to an empirical correlation: $L_A/d_t=4.91902(d_p/d_t)^{0.10058}(w_s/w_g)^{-0.11691}(u_g{\mu}_g/d_t^2g{\rho}_g)^{0.28574}({\rho}_p/{\rho}_g)^{0.42484}$. An empirical model was developed for Nusselt number as a function of Reynolds and Prandtl numbers using regression analysis: $Nu=0.40969(Re_p)^{0.99953}(Pr)^{0.03569}$.

Study on Performance Evaluation of Oscillating Heat Pipe Heat Exchanger for Low Temperature Waste Heat Recovery (저온 폐열 회수용 진동형 히트 파이프 열교환기의 성능 평가에 관한 연구)

  • 안영태;이욱현;김정훈;김종수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.5
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    • pp.368-376
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    • 2001
  • Performance of heat exchanger was evaluated to heat exchanger using oscillating heat pipe for waste heat recovery of low temperature. Oscillating heat pipe used in this study was formed to the closed loop of serpentine shapes using copper tubes. Heat exchanger was formed to shell and tube type and composed of low finned tube. R-22 and R-141b were used to the working fluids of tube side and their charging ratio was 40%. And, water was used to the working fluid of shell side. As the experimental parameters, the inlet temperature difference of heating and cooling part of secondary fluid and the mass velocity of secondary fluid were used. The mass velocity of secondary fluid was changed from 90 kg/$m^2s\; to\;190 kg/m^2$s from the experimental results, heat recovery rate was linearly increased to the increment of the mass velocity of secondary fluid and the inlet temperature difference of secondary fluid. Finally, the performance of heat exchanger was evaluated by using $\varepsilon$-NTU method. It was found that NTU was about 1.5 when effectiveness was decided to 80%.

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Current Status of Waste Heat Recovery System in Cement Industry (시멘트 산업 폐열 회수 현황)

  • Young-Jin Kim;Jun-Hyung Seo;Yang-Soo Kim;Seok-Je Kwon;Kye-Hong Cho;Jin-Sang Cho
    • Resources Recycling
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    • v.31 no.6
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    • pp.3-17
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    • 2022
  • The cement industry, which is an energy-intensive and high carbon dioxide emission industry, requires strategy for carbon neutrality and sustainable development. Most domestic cement companies are generating electricity by waste heat recovery system to improve energy efficiency during cement processes; however, few studies exist on recycling of energy related to this. Certain countries with high cement production researched on modifying the conventional waste heat recovery system to maximize waste heat recovery using various methods such as applying the Rankine cycle depending on the temperature, comparing working fluids, applying two or more Rankine cycles, and combining with other industries. In this study, we reviewed the research direction for energy efficiency improvement by summarizing waste heat recovery and utilization methods in the domestic and overseas cement industries.

An Economic Analysis of a Secondary Waste Heat Recovery Geothermal Heating System (2단 가열식 지열시스템의 경제성 분석)

  • Shin, Jeong Soo;Kim, Sean Hay
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.5
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    • pp.249-258
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    • 2017
  • This paper provides an economic analysis of a new geothermal heat pump system that reuses condenser waste heat from a Ground Source Heat Pump ($GSHP_{ch}$) to provide energy for a hot water Ground Source heat pump ($GSHP_{hw}$). After conducting feasibility tests using GLD and TRNSYS simulations, the proposed system was effectively installed and thoroughly tested. We observe that 1) the Coefficient of Performance (COP) of the $GSHP_{hw}$ and the $GSHP_{ch}$ during cooling mode improves by up to 62% and 7%, respectively; 2) the number of bore holes can be reduced by two; and 3) the hot water supply temperature of the $GSHP_{hw}$ increases by up to $60^{\circ}C$. We further conclude that 1) the reduction of two bore holes can save approximately ten million Won from the initial cost investment; and 2) the increased COP of the $GSHP_{hw}$ can save approximately one million Won in annual electricity costs.

Performance Test of a Multi-riser Fluidized Bed Heat Exchanger for Flue Gas Heat Recovery (연도가스 열회수용 다관형 순환유동층 열교환기 성능실험)

  • 전용두;이금배
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.3
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    • pp.273-279
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    • 2004
  • A lab-scale fluidized bed heat exchanger for waste gas heat recovery is devised and tested. Compared to our previous works on fluidized bed type system with a single riser, the present heat exchanger system is featured by its multiple (four) risers to handle increased amount of exhaust gas. Particles are introduced to the main hot gas stream alongside the pipe circumference near riser inlets. The heat exchanger performance and pressure drop are evaluated through experiments for the present gas-to-water heat exchanger system.

Performance Design Analysis of the Bottoming System of Combined Cycle Power Plants (복합화력발전 하부시스템의 성능설계해석)

  • Lee, B.R.;Kim, T.S.;Ro, S.T.;Shin, H.T.;Jeon, Y.J.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.738-743
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    • 2001
  • A computer program, capable of performing thermal design analysis of the triple pressure bottoming system of combined cycle power plants, was developed. The program is based on thermal analysis of the heat recovery steam generator and estimation of its size and steam turbine power. The program is applicable to various parametric analyses including optimized design calculation. This paper presents examples of analysis results for the effects of arrangement of heat exchanger units, steam pressures and deaerating sources on design performance indices such as steam turbine power and the size of heat recovery steam generator.

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A Study on the Temperature Control System Design of Heat Pipe for Alternative Heating (대체 난방용 히트파이프 온도 제어 시스템 설계에 관한 연구)

  • Yoon S.A.;Shu J.S.;Cho K.J.;Cha I.S.
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.908-912
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    • 2003
  • The waste heat recovery system using heat pipe was tested for the consideration of developing the high-efficiency waste heat recovery technology. Heat pipe, a effective device that can quickly transfer large amounts of heat energy using the phase change of the working fluid and the characteristics of Electric Heater Bars used for alternative heating system are introduced In this paper. In order to increase energy efficiency, the system which controls the status of electric heater bars and the temperature of heat pipe installed has developed.

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A Study on the COP Improvement of Absorption Chillers by Recovering Heat from the Condenser (응축기 배열회수에 의한 흡수식 냉동기의 고효율화에 관한 연구)

  • Park, Chan-Woo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.9
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    • pp.738-744
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    • 2006
  • In order to utilize the condensation heat of refrigerants in condenser on the absorption chiller system, the solution cooled condenser (SCC) was proposed using the weak solution of absorber as a cooling medium. The increase of COP with the increase of UA of the solution cooled condenser was approximately 0.009 in maximum with single effect one, and is about maximum 0.008 in occasion of double effect one with series flow compared to that without. In the case of heat exchanger, effectiveness is about 0.85, it's increments are 0.008 and 0.0072, respectively. And solution cooled condenser is more effective device in the single effect absorption system than double effect system for the principle of operation. On the other hand, as the solution split ratio increases when the value of UA is fixed, COP is increased and as the solution split ratio increases when the value of UA is fixed, COP is increased. If the flow rate of cooling water or the value of UA is reduced in order to increases the heat recovery of solution cooled condenser, heat recovery of solution cooled condenser is increased a little but COP is decreased as the system pressure is increased.

Development of a Thermal Design Software for the Heat Recovery Steam Generator of Combined Cogeneration Systems (열병합 복합발전시스템용 폐열회수 보일러 열설계 소프트웨어 개발 연구)

  • Kim, T.K.;Oh, S.D.;Kwon, Y.H.;Seo, S.H.;Kim, B.Y.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.726-731
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    • 2001
  • A thermal design software is developed for the heat recovery steam generator(HRSG) of combined cogeneration systems. The heat transfer is calculated by using the element method to account for the varying thermal properties across the heat transfer elements. The circulation balance is computed for the evaporator to accurately estimate the steam generation rate and to check the proper circulation of the boiler water through the tubes. The software developed can be used to simulate HRSG systems with various combinations of auxiliary burner, wall superheater, superheater, reheater, evaporator, and economizer. Systems with several different combinations of the system components are successfully tested. And it is concluded that the developed software can be used for the design of heat recovery steam generators with various combinations of heat transfer components.

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