• Title/Summary/Keyword: Heat leak

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음향방출법을 이용한 발전용 보일러 튜브 미세누설 조기 탐지 시스템 개발 및 성능 검증 (Developing an Early Leakage Detection System for Thermal Power Plant Boiler Tubes by Using Acoustic Emission Technology)

  • 이상범;노선만
    • 비파괴검사학회지
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    • 제36권3호
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    • pp.181-187
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    • 2016
  • 화력발전용 보일러 내부에는 연소열을 고온 고압의 스팀으로 변환하기 위한 열교환 튜브가 복잡한 형태로 배치되어 있다. 이 튜브에서 누설이 발생할 경우 고압의 스팀에 의해 치명적인 고장과 발전 정지를 초래하며, 누설 발생 여부를 조기에 검출하지 못할 경우 인근 튜브의 손상까지 연쇄적으로 발생하여 조기에 튜브 누설을 검출할 수 있는 기술 확립이 필요하다. 본 논문에서는 기존 보일러 튜브 누설 감시 설비(BTLD)에 음향방출(AE) 기술을 적용하여 기존 시스템 대비 미세누설을 검출하고 조기에 경보를 발생시킬 수 있는 시스템에 대해 개발을 하였다. 또한 이 시스템을 검증하기 위해 실제 운전 중인 560 MW급 화력발전소 보일러에서 다양한 크기(ⵁ2, ⵁ5, ⵁ10 mm)의 모의 누설시험을 실시하였으며, 그 결과 기존 시스템에서는 검출하지 못하였던 미세누설(ⵁ2 mm, ⵁ5 mm)에 대해 개발된 시스템은 조기에 경보를 발생(18 dB 이상 신호 상승)시킬 수 있음을 확인하였다.

Identification of the Failure of VFD Heat Sink at Fossil Power Plant

  • Jung, Jine-sung;Lee, Han-sang;Kim, Min-tae;Kim, Eui-hyun
    • Corrosion Science and Technology
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    • 제8권4호
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    • pp.153-156
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    • 2009
  • The water cooling system for VFD (Variable Frequency Drive) of a fossil fuel power plant was reported to be shut down due to a water leak at the metal connection of the heat-sink to the hoses. In order to identify the cause of the failure, the system was visually inspected, and corrosion products were analyzed with SEM equipped with EDX. The failure was observed repeatedly at the nipples of certain location, suggesting galvanic corrosion. In a U-shaped heat sink with two nipples, for inlet and outlet, only one nipple was corrosively damaged at the tip, while the other was not. Most of the corrosion products were observed at the sound nipple and in the filter, identified as $Cu(OH)_2$. Some other corrosion products, composed of mostly $Cu_2O$, were found at the corrosively attacked nipple. A fair amount of Cl was also detected on the surface of the damaged nipple. It was concluded that galvanic corrosion was occurred due to a current leakage over the whole system, and the damage was accelerated by the accumulated chlorine ions in the cooling water.

전도냉각형 펠티어 전류도입선의 최적화 (Optimization of Conduction-cooled Pottier Current Leads)

  • 정은수
    • 설비공학논문집
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    • 제17권8호
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    • pp.764-771
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    • 2005
  • A theoretical investigation for optimization of conduction-cooled Peltier current leads is undertaken. A Pottier current lead (PCL) is composed of a thermoelectric element (TE), a metallic lead and a high Tc superconductor (HTS) lead in the order of decreasing thermoelectric tempera ture. Mathematical expression for the minimum heat flow per unit current crossing the TE metal interface and that flowing from the metal lead to the joint of the metal and the HTS leads are obtained. It is shown that the temperature at the TE-metal interface possesses a unique optimal value that minimizes the heat flow to the joint and that this optimal value depends on the material properties of the 73 and the metallic lead but not the joint temperature nor electric current. It is also shown that there exists a unique optimal value for the joint temperature between the metal and the HTS leads that minimizes the sum of the power dissipated by ohmic heating in current leads and the refrigerator power consumed to cool the lead, for a given length of the HTS.

PE 이중벽관의 맞대기 융착 용접 강도 향상에 관한 연구 (Studies on the Improvement of Butt Welding Characteristic of Polyethylene Pipes)

  • 안주선;이경원;김재성;이보영
    • Journal of Welding and Joining
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    • 제29권1호
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    • pp.85-89
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    • 2011
  • Waste water is disposed to sewage disposal plant by underground PE double wall pipes. Various processes have been introduced to join PE pipes, but most of these methods have many disadvantages such as costs, lack of reliability and difficulties in joining, etc. Recently butt welding has been paid much attention to joint PE pipes as this process has many advantages such as cost, safety and reliability. In this study, newly developed heat plate, a patent-pending heat plate with a groove, was used to butt-weld PE double wall pipes with different misalignment gaps to simulate real underground conditions, and the butt welding temperature of PE pipe was determined by thermal analysis (Thermal Gravimetric Analysis, Differential Scanning Calorimetry and Dynamic Mechanical Analysis). The resulting joining characteristics of double wall pipes were compared with those from a conventional heat plate, in terms of stiffness, flattening and leakage tests. The results from the stiffness and flattening test showed that there were no big differences between the butt-welded joints made from these two plates. From the leakage test, although PE pipes welded with a conventional heat plate did leak below the required test conditions (10 min. at 0.75kgf/cm2), the pipes welded with a patent-pending grooved heat plate did not show any leakage even at a pressure 1.5 times higher than the required conditions. It was noted that by utilizing a grooved heat plate more complete fusion at the pipe joints could be obtained, which in turn induced a high quality joints.

LNG 화물창 방열재 균열에 따른 액화천연가스의 확산 및 온도 예측을 위한 수치 모델 (Numerical Model of Heat Diffusion and Evaporation by LNG Leakage at Membrane Insulation)

  • 이장현;김윤조;황세윤
    • 한국해양공학회지
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    • 제28권6호
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    • pp.517-526
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    • 2014
  • The leakage of cryogenic LNG through cracks in the insulation membrane of an LNG carrier causes the hull structure to experience a cold spot as a result of the heat transfer from the LNG. The hull structure will become brittle at this cold spot and the evaporated natural gas may potentially lead to a hazard because of its flammability. This paper presents a computational model for the LNG flow and heat diffusion in an LNG insulation panel subject to leakage. The temperature distribution in the insulation panel and the speed of gas diffusion through it are simulated to assess the safety level of an LNG carrier subject that experiences a leak. The behavior of the leaked LNG is modeled using a multiphase flow that considers the mixture of liquid and gas. The simulation model considers the phase change of the LNG, gas-liquid multiphase interactions in the porous media, and accompanying rates of heat transfer. It is assumed that the NO96-GW membrane storage is composed of glass wool and plywood for the numerical simulation. In the numerical simulation, the seepage, heat diffusion, and evaporation of the LNG are investigated. It is found that the diffusion speed of the leakage is very high to accelerate the evaporation of the LNG.

리큐퍼레이터를 고려한 50KW급 터보제너레이터 가스터빈 엔진의 성능해석 (Performance Analysis of a 50㎾ Turbo-Generator Gas Turbine Engine with a Recuperator)

  • 김수용;수다레프
    • 한국추진공학회지
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    • 제3권2호
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    • pp.48-55
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    • 1999
  • 50㎾급 터보제너레이터 가스터빈 엔진에 리쿠퍼레이터가 부착되는 경우 성능 변화를 조사하였다. 리쿠퍼레이터는 군사 및 소형 자동차용 엔진에 경제적 연비와 배기가스 저감의 목적으로 많이 적용되어 왔다. 열역학적 관점에서 볼 때 재생사이클은 압축비 10이하 및 비교적 낮은 터빈 입구온도에서 사이클의 효율 상승에 기여하는 바가 큰 것으로 나타난다. 1축단순사이클 터보제너레이터 가스터빈 엔진에 리쿠퍼레이터를 부착하는 경우 리쿠퍼레이터 효율 $\varepsilon$ = 0.5에서 엔진의 효율은 상대적으로 약 30% 증가하는 것으로 나타났고 이때 열교환기내의 압력 손실은 5.2%로 설계하였다. 용이한 제작, 구조적 견고성, 최소의 누출 둥의 장점으로 튜브형의 열교환 시스템이 본 가스터빈 엔진에 적합한 것으로 판단되었다.

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Parametric Study of AC Current Lead for the Termination of HTS Power Cable

  • Kim, D.L;Kim, S.H.;S. Cho;H.S. Yang;Kim, D.H.;H.S. Ryoo;K.C. Seong
    • 한국초전도ㆍ저온공학회논문지
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    • 제5권1호
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    • pp.107-110
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    • 2003
  • High Temperature Superconductor (HTS) transmission cable can carry more than 2 to 5 times higher electricity and also obtain substantially lower transmission losses than conventional cables. Liquid nitrogen is to be used to cool the HTS power cable and its cost is much cheaper than the liquid helium used for the cooling of metal superconducting wire. In Korea the HTS power cable development project has been ongoing since July, 2001 with the basic specifications of 22.9kV, 50MVA and told dielectric type as the first 3-year stage. The cryogenic system of the HTS cable is composed of HTS cable cryostat termination and refrigeration system. Termination of HTS cable is a connecting part between copper electrical cable at room temperature and HTS cable at liquid nitrogen temperature. In order to design the termination cryostat, it is required that the conduction heat leak and Joule heating on the current lead be reduced, the cryostat be insulated electrically and good vacuum insulation be maintained during long time operation. Heat loads calculations on the copper current lead have been performed by analytical and numerical method and the feasibility study fer the other candidate materials has also been executed.

메탄/순산소 혼합층에서 edge flame의 구조 (Structure of Edge Flame in a Methane-Oxygen Mixing Layer)

  • 최상규;김준홍;정석호;김종수
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제32회 KOSCO SYMPOSIUM 논문집
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    • pp.149-156
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    • 2006
  • Structure of edge flame established in a mixing layer, formed between two uniformly flowing pure $CH_4$ and pure $O_2$ streams, is numerically investigated by employing a detailed methane-oxidation mechanism. The numerical results exhibited the most outstanding distinction of using pure oxygen in the fuel-rich premixed-flame front, through which the carbon-containing compound is found to leak mainly in the form of CO instead of HC compounds, contrary to the rich $CH_4-air$ premixed flames in which $CH_4$ as well as $C_2H_m$ leakage can occur. Moreover, while passing through the rich premixed flame, a major route for CO production, in addition to the direct $CH_4$ decomposition, is found to be $C_2H_m$ compound formation followed by their decomposition into CO. Beyond the rich premixed flame front, CO is further oxidized into $CO_2$ in a broad diffusion-flame-like reaction zone located around moderately fuel-rich side of the stoichiometric mixture by the OH radical from the fuel-lean premixed-flame front. Since the secondary CO production through $C_2H_m$ decomposition has a relatively strong reaction intensity, an additional heat-release branch appears and the resulting heat-release profile can no longer be seen as a tribrachial structure.

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낮은 오일 농도에서 $CO_2$-Oil 혼합물의 밀도와 점성예측 (Prediction of density and viscosity for $CO_2$-oil mixture at low oil concentration)

  • 윤린
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 하계학술발표대회 논문집
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    • pp.136-141
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    • 2008
  • Due to environmental concerns $CO_2$ has been reintroduced as a potential candidate to replace HFCs in refrigeration systems since 1990s. In a refrigeration cycle, oil is utilized in lubricating a compressor. However, although oil separators are installed after a compressor oil is prone to leak to the whole system. The mixing of $CO_2$ and oil, even a small amount of oil, the heat transfer performance in heat exchanger deteriorated and the pressure drop inside tube increases. Therefore, it is needed to precisely estimate the mixture thermodynamic properties of $CO_2$-lubricant oil to correctly design a $CO_2$ refrigeration system. The commonly used method in estimating the mixture properties is the mole based weighting model. However, the accuracy of the method can not be assured. In the present study, $CO_2$-lubricant oil mixture properties including viscosity and density were estimated by using the mixture models, based on the equation of state (EOS).

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메탄/순산소 혼합층에서 Edge Flame의 구조 (Structure of Edge Flame in a Methane-Oxygen Mixing Layer)

  • 최상규;김준홍;정석호;김종수
    • 한국연소학회지
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    • 제11권1호
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    • pp.19-26
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    • 2006
  • Structure of edge flame established in a mixing layer, formed between two uniformly flowing pure $CH_4$ and pure $O_2$ streams, is numerically investigated by employing a detailed methane-oxidation mechanism. The numerical results exhibited the most outstanding distinction of using pure oxygen in the fuel-rich premixed-flame front, through which the carbon-containing compound is found to leak mainly in the form of CO instead of HC compounds, contrary to the rich $CH_4-air$ premixed flames in which $CH_4$ as well as $C_2H_m$ leakage can occur. Moreover, while passing through the rich premixed flame, a major route for CO production, in addition to the direct $CH_4$ decomposition, is found to be $C_2H_m$ compound formation followed by their decomposition into CO. Beyond the rich premixed flame front, CO is further oxidized into $CO_2$ in a broad diffusion-flame-like reaction zone located around moderately fuel-rich side of the stoichiometric mixture by the OH radical from the fuel-lean premixed-flame front. Since the secondary CO production through $C_2H_m$ decomposition has a relatively strong reaction intensity, an additional heat-release branch appears and the resulting heat-release profile can no longer be seen as a tribrachial structure.

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