• Journal of Welding and Joining
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• v.20 no.4
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• pp.544-550
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• 2002

Arc-spot welding is generally used in joining of precise parts such as case and core in electronic compressor. It is important to control joining deformation in electronic compressor because clearance control in micrometer order is needed for excellent airtightness and anti-nose. The countermeasures far this deformation in field have mainly been dependent on the rule of try and error by operator's experience because of productivities. For control this deformation problem without influence on productivities, development of exact simulation model should be needed. In this study, to solve this deformation problem in arc-spot welded structure with case and core, we intend to make a simulation model that is able to predict deformation in precise order by tuning and feedback between sensing data and simulation results. This paper include development of heat input model for arc-spot welding, temperature monitoring and make a heat transfer model using sensing data in product.

• Journal of Welding and Joining
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• v.21 no.3
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• pp.85-91
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• 2003

Narrow gap welding has many advantages over conventional V-grooved butt welding such as high productivity, small deformation and improved mechanical property of joints. With narrower groove gap, less arc heat input is expected will all the other advantages of narrow gap welding. The main defects of narrow gap welding include the lack of root fusion, convex bead surface and irregular surface, all of which have negative effects on the next welding pass. This paper suggests an up-and-down torch oscillation for ultra narrow gap welding with gap size of 5mm and investigates the proper welding conditions to fulfill the reliable and high welding quality. First, GMA welding model was suggested for ultra narrow gap welding system with Halmoy's model referenced for wire melting modeling. And the arc length in ultra narrow gap was defined. Secondly, based on the experimental results of up-and-down torch oscillation welding, phase shift of current and wire extension length were simulated for varying oscillation frequency to show that weld the bead shape in ultra narrow gap welding can be predicted. As the result, it was confirmed that reliable weld quality in ultra narrow gap welding can be achieved with up-and-down torch oscillation above 15Hz due to its ability to provide uniform heat input along the sidewall of gap.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.3
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• pp.1795-1800
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• 2014

The temperature change in the biologically activated sludge wastewater treatment process was predicted using the heat transfer model. All incoming and outgoing heats in wastewater treatment processes were considered. Incoming heats included the solar radiation heat, the heat from impeller mechanical energy, and the biochemical heat in the aeration process. Outgoing heats comprised the radiation heat from the waste itself, the heat of vaporization and surface aeration, the wind convection heat and the conduction heat between the surface and aerator. All heats were used as an input to the existing empirical heat transfer model. The heat transfer model of wastewater treatment processes is presented also. To test the validity of the heat transfer model, the operating conditions of the actual wastewater treatment plant were used. The temperatures were compared with the model temperatures. Model predictions were consistent within the $1.0^{\circ}C$.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.11
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• pp.138-145
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• 2009

A suspended membrane micro fluidic heat flux sensor that is able to measure the heat flow rate was designed and fabricated by a complementary-metal-oxide-semiconductor-compatible process. The combination of a thirty-junction gold and nickel thermoelectric sensor with an ultralow noise preamplifier, low pass filter, and lock-in amp has enabled the resolution of 50 nW power and provides the sensitivity of $11.4\;mV/{\mu}W$. The heater modulation method was used to eliminate low frequency noises from sensor output. It is measured with various heat flux fluid of DI-water to test as micro fluidic application. In order to estimate the heat generation of samples from the output measurement of a micro fluidic heat-flux sensor, a methodology for modeling and simulating electro-thermal behavior in the micro fluidic heat-flux sensor with integrated electronic circuit is presented and validated. The electro-thermal model was constructed by using system dynamics, particularly the bond graph. The electro-thermal system model in which the thermal and the electrical domain are coupled expresses the heat generation of samples converts thermal input to electrical output. The proposed electro-thermal system model shows good agreement with measured output voltage response in transient state and steady-state.

• Food Science and Biotechnology
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• v.14 no.3
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• pp.328-333
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• 2005

Finite difference model and dynamic thermal property evaluation system were developed to estimate convection heat transfer coefficient by modeling temperature-time profile of beef cube in continuous flow sterilizing system. As input parameters of the model, specific heat and thermal conductivity values of beef frankfurter meat were independently measured from 20 to $80^{\circ}C$. Convection heat transfer coefficient was estimated by comparing simulated and measured temperature-time profiles. Actual temperature-time profiles of meat cube were measured at flow rates of 15, 30, and 45 L/min and viscosities from 0 to 15 cp, and mean values of convection heat transfer coefficients ranged from 792 to $2107\;W/m^2{\cdot}K$. Convection heat transfer coefficient increased with increase in flow rate and decreased as viscosity increased.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.9
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• pp.1306-1313
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• 2004

This paper addresses a theoretical approach to calculate the amount of the stored energy during high strain-rate deformations using atomistic level simulation. The dynamic behavior of materials at high strain-rate deformation are of great interest. At high strain-rates deformations, materials generate heat due to plastic work and the temperature rise can be significant, affecting various properties of the material. It is well known that a small percent of the energy input is stored in the material, and most of input energy is converted into heat. However, microscopic analysis has not been completed without construction of a material model, which can simulate the movement of dislocations and vacancies. A major cause of the temperature rise within materials is traditionally credited to dislocations, vacancies and other defects. In this study, an atomistic material model for FCC such as copper is used to calculate the stored energy.

• Proceedings of the KWS Conference
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• 2005.06a
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• pp.282-284
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• 2005

The line heating methods is very widely employed to correct deformation of thin plate structures. In this study, evaluation was carried out on the temperature distribution of line heating methods using FEA and practical experiments. In FEA, heat input model was established using Tsuji's double Gaussian heat input mode. This model was verified by comparing with experimental data. Thermo elasto-plastic analysis was performed using commercial FE code, MSC/MARC. Transverse shrinkage and angular distortion were measured using 3D measuring apparatus. Based on these results, a simplified analysis method is applied by using equivalent loading method.

• Proceedings of the KWS Conference
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• 2005.11a
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• pp.135-137
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• 2005

The body of the work covers FSW welding of Al6061 and its thermal distribution based on an analytical model for the heat input at the probe/matrix boundary of Al plates and FSW tool due to the effect of combined translation and rotational motion of the tool pin and shoulder. Finally the 2D- finite element heat transfer analysis program has been used to plot the heat distribution at the Friction Stir Welded joint in Al 6061 plate. The work concludes that the heat distribution result obtained from FE analysis has a reasonable agreement with the experimentally measured values.

• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.107-108
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• 2008

The temperature rise of GIS (Gas Insulated Switchgear) busbar system is a vital factor that affects its performance. In this paper, a two-dimensional model is presented by commercial code CFX11 for the evaluation of natural convection in the busbar system. In the model, SF6 (Sulfur Hexafluoride) is used to insulate the high voltage device and improves the heat transfer rate. The power losses of a busbar calculated by the magnetic field analysis are used as the input data to predict the temperature rise by the nature convection analysis. The heat-transfer coefficients on the boundaries are analytically calculated by applying the Nusselt number considering material property and model geometry for the natural convection. The temperatures of the tank and conductors from CFX simulation and the experiment were compared. The results show a good agreement. In the future, we will calculate the 3-D model and try to reduce the temperature by adjusting some dimensional parameters.

• Journal of the Korean Society of Systems Engineering
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• v.16 no.2
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• pp.38-46
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• 2020

The accurate measurement of critical heat flux (CHF) in flow boiling is important for the safety requirement of the nuclear power plant to prevent sharp degradation of the convective heat transfer between the surface of the fuel rod cladding and the reactor coolant. In this paper, a System Engineering approach is used to develop a model that predicts the CHF using machine learning. The model is built using artificial neural network (ANN). The model is then trained, tested and validated using pre-existing database for different flow conditions. The Talos library is used to tune the model by optimizing the hyper parameters and selecting the best network architecture. Once developed, the ANN model can predict the CHF based solely on a set of input parameters (pressure, mass flux, quality and hydraulic diameter) without resorting to any physics-based model. It is intended to use the developed model to predict the DNBR under a large break loss of coolant accident (LBLOCA) in APR1400. The System Engineering approach proved very helpful in facilitating the planning and management of the current work both efficiently and effectively.