• Title/Summary/Keyword: Heat exchanger design

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The Condensation Heat Transfer of Alternative Refrigerants for R-22 in Small Diameter Tubes (세관내 R-22 대체냉매의 응축열전달에 관한 연구)

  • Son, Chang-Hyo;Jeong, Jin-Ho;O, Jong-Taek;O, Hu-Gyu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.2
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    • pp.180-186
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    • 2001
  • The condensation heat transfer coefficients of pure refrigerants R-22, R-134a, and a binary refrigerant mixture R-410A flowing in a small diameter tube were investigated. The experiment apparatus consists of a refrigerant loop and a water loop. The main components of the refrigerant loop consist of a variable-speed pump, a mass flowmeter, an evaporator, and a condenser(test section). The water loop consists of a variable-speed pump, an isothermal tank, and a flowmeter. The condenser is a counterflow heat exchanger with refrigerant flowing in the inner tube and water flowing in the annulus. The test section consists of smooth, horizontal copper tube of 3.38mm outer diameter and 1.77mm inner diameter. The length of test section is 1220mm. The refrigerant mass fluxes varied from 450 to 1050kg/(㎡$.$s) and the average inlet and outlet qualities were 0.05 and 0.95, respectively. The main results were summarized as follows ; in the case of single-phase flow, the heat transfer coefficients increase with increasing mass flux. The heat transfer coefficient of R-410A was higher than that of R-22 and R-134a, and the heat transfer for small diameter tubes were about 20% to 27% higher than those predicted by Gnielinski. In the case of two-phase flow, the heat transfer coefficients also increase with increasing mass flux and quality. The condensation heat transfer coefficient of R-410A was slightly higher than that of R-22 and R-134a. Most of correlations proposed in the large diameter tube showed significant deviations with experimental data except for the ranges of low quality and low mass flux.

Dynamic thermal Design of a 1-ton Class Bio-Hydrogen Production System Simulator Using Industrial Waste Heat and by-Products (산업배열 및 부산물을 활용한 1톤급 바이오수소 생산 시뮬레이터 동적 열설계)

  • Kim, Hyejun;Kim, Seokyeon;Ahn, Joon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.5
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    • pp.259-268
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    • 2017
  • This paper proposes a hydrogen-based social economy derived from fuel cells capable of replacing fossil fuels and resolving global warming, It thus provides an entry for developing economically feasible social configurations to make use of bio-hydrogen production systems. Bio-hydrogen production works from the principle that microorganisms decompose water in the process of converting CO to $CO_2$, thereby producing hydrogen. This study parts from an analysis of an existing 157-ton class NA1 bio-hydrogen reactor that identifies the state of feedstock and reactor conditions. Based on this analysis, we designed a 1-ton class bio-hydrogen reactor process simulator. We carried out thermal analyses of biological heat reactions, sensible heat, and heat radiation in order to calculate the thermal load of each system element. The reactor temperature changes were determined by modeling the feed mixing tank capacity, heat exchange, and heat storage tank. An analysis was carried out to confirm the condition of the feed mixing tank, heat exchanger, heat storage tank capacity as well as the operating conditions of the system so as to maintain the target reactor temperature.

Transient Vibration Identification and Reduction of a Centrifugal Fan for a Wall-installed Air-conditioner (벽걸이에어컨의 원심홴에 대한 과도진동 규명 및 저감)

  • Kim, Minsung;Lim, Jonghyuk;Chung, Jintai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.4
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    • pp.383-390
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    • 2016
  • In this paper, experiment and dynamics simulations were carried out to identify and reduce the out-of-plane vibration that occurs in a centrifugal fan of an air conditioner installed to a wall. In a wall-installed air conditioner, large space between a case and heat exchanger is often required for the fan to avoid the collision with the case and exchanger. This large space hinders the slim design of the air conditioner even if air conditioner market demands a slim air conditioner. In the present study, in order to determine the cause of the vibration in the centrifugal fan, the out-of-plane vibration and the physical properties were investigated, and the dynamic characteristics of the centrifugal fan were obtained by experiments. Based on these experiments, a dynamic simulation model was established to determine the cause of the out-of-plane vibration of the centrifugal fan. It was found that the main factor of out-of-plane vibration in the centrifugal fan is the axial misalignment between the centrifugal fan and the motor shaft.

Design of Scroll Expander for Electric Power Generation System using Organic Rankine Cycle with Biomass Energy Source (바이오매스를 에너지원으로 하는 유기냉매 사이클 스크롤 팽창기 발전 장치 설계)

  • Moon, J.H.;Yu, J.S.;Kim, H.J.;Cho, N.J.
    • Journal of Power System Engineering
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    • v.16 no.4
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    • pp.30-36
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    • 2012
  • A scroll expander has been designed to produce a shaft power from a R134a Rankine cycle for electricity generation. Heat was supplied to the Rankine cycle through a heat exchanger, which received heat from another cycle of water. In the water cycle, water was heated up in a boiler using biogenic solid fuel. The designed scroll expander was a horizontal type, and a trochoidal oil pump was employed for oil supply to bearings and Oldham-ring keys. For axial compliance, a back pressure chamber was created on the backside of the orbiting scroll base plate. Numerical study has been carried out to estimate the performance of the designed scroll expander. The expander was estimated to produce the shaft power of about 2.9 kW from a heat supply of 36 kW, when the temperature of R134a was $80^{\circ}C$ and $35^{\circ}C$ at the evaporator and condenser of the Rankine cycle, respectively. The expander efficiency was about 70.5%. When the amount of heat supply varied in the ranges of 7.5~55 kW, the expander efficiency changed in the range of 45.6~70.5%, showing a peak efficiency of 70.5% at the design shaft speed.

The Effect of Stress on SCC of Heat Exchanger Tube for LNG Vessel (LNG선박용 열교환기 세관의 SCC에 미치는 응력의 영향)

  • Jeong Hae Kyoo;Lim Uh Joh
    • Journal of the Korean Institute of Gas
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    • v.7 no.2 s.19
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    • pp.22-32
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    • 2003
  • Al-brass material is generally used at the state of plastic deformation, for example; bending, extension of bell mouth at shell and tube type heat exchanger. And SCC(stress corrosion cracking) of Al-brass material will be affected by residual stress as plastic deformation. SCC results from synergism between mechanical factor and corrosion environment. Mechanical factor is stress that directly relates with stress intensity factor at the crack tip. This paper was studied on the effect of stress on SCC of Al-brass tube under in $3.5\%$ NaCl. + $0.1\%\;NH_4OH$ solution by constant displacement tester. Increasing of acidified water flow into sea and speeds up corrosion rate of Al-brass which is used as a tube material of vessel heat exchanger by polluted coast seawater. The experimental results are as follow The latent time of SCC occurrence gets longer as the initial stress intensity factor($K_{Ii}$) gets lower The main crack was propagated as the initial stress intensity factor($K_{Ii}$) gets higher, and secondary cracks occurred by electro-chemical factor a(ter stage of released stress. Dezincification phase showed around the crack, and the range of dezincification gets wider as the initial stress intensity factor($K_{Ii}$) gets higher.

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Effects of Particle Concentrations on Friction Factors and Pressure Drops in a Horizontal Pipe (수평 관에서 고체입자 농도가 압력강하 및 마찰계수에 미치는 효과)

  • Ahn, S.W.;Lee, B.C.;Kang, H.K.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.44-49
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    • 2007
  • Generally, the economic concept of optimized design and operating conditions in fluidized bed heat exchangers can hardly be realized. Because the lack of fundamental knowledge about the particle flows, the optimum design of the fluidized bed heat exchanger is rather limited. In the present work, measurements are made on pressure drops and friction factors in the horizontal circular tube with solid particles in the circulating water. Two different solid particles of diameters of 3mm and 4mm are covered. The Reynolds numbers are ranged from 10,000 to 45,000. It is concluded that the friction factors for the particles of 4mm diameter are much higher than those for the particles of 3mm diameter. And at the lower particle concentration, the friction factors are strongly influenced by the fluid velocity rather than the particle concentration; However, the effect of the particle concentration on friction factors is also significantly higher at a higher particle concentration operating condition.

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CFD Analysis for Spiral-Jacketed Thermal Storage Tank in Solar Heating Systems (태양열 시스템에 적용된 나선재킷형 축열조의 CFD 해석)

  • Nam, Jin-Hyun;Kim, Min-Cheol;Kim, Charn-Jung;Hong, Hi-Ki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.10
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    • pp.645-653
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    • 2008
  • Spiral-jacketed thermal storage tanks can greatly simplify solar heating systems while maintaining the thermal performance at a similar level as conventional systems with an external heat exchanger. Proper design of the spiral-jacket flow path is essential to make the most of solar energy, and thus to maximize the thermal performance. In the present work, computational fluid dynamics (CFD) analysis was carried out for a spiral-jacketed storage tank installed in a solar heating demonstration system. The results of the CFD analysis showed a good agreement with experimentally determined thermal performance indices such as the acquired heat, collector efficiency, and mixed temperature in the storage tank. This verified CFD modelling approach can be a useful design tool in optimizing the shape of spiral-jacket flow path and the flow rate of circulating fluid for better performance.

Extrusion Process Analysis and Evaluation of Integrity for Condenser Tube by Using CAE (CAE를 이용한 컨덴서 튜브의 직접압출공정 해석 및 튜브 건전성 평가)

  • Bae J. H.;Lee J. M.;Kim B. M.;Jo H. H.;Kim J. H.;Jo O. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.23-26
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    • 2004
  • This paper describes the analysis of extrusion process and integrity for the condenser tube which is component of the heat exchanger in automobile and air conditioning apparatus. As development of the analysis method using computer, recently. It have been applied to the 3-dimensional hot extrusion process with complex section area of the non-steady statement and then results of the analysis have been applied to optimal die design and process design. As the result, this paper confirmed that used extrusion die of the research is satisfactorily designed to dimensional accuracy. And the stress point of view, condenser tube confirmed that it was influenced by the flow pressure of alternative regrigerants.

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A Study on the Development for a Cryogenic Air Separation Unit (심랭식 공기분리장치 개발 연구)

  • 문흥만
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.132-135
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    • 2001
  • Cryogenic air separation unit(ASU) was developed about 100 year ago in Europe. However, because there is not any ability of process design or manufacturing of ASU in Korea, many ASUs come from advanced countries every year. The purpose of this study is the development of cryogenic air separation unit by our own ability, especially cold box for nitrogen production. On this study, we developed the computer program for physical properties of gases and process simulation. We also did process design and manufactured of cold box, including air separation column, liquid air heat exchanger and condenser. The result of cold box test was successful.

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Development of a Plate-Fin Type Gas Turbine Recuperator

  • Kwak Jae-Su;Yang In-Young
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.1068-1076
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    • 2006
  • A plate-fin type recuperator for a gas turbine/fuel cell hybrid power generation system was designed, manufactured, and tested. Performance analysis shows that the performance of the system is directly affected by the performance of the recuperator. Therefore, the recuperator should be designed and manufactured carefully, and its performance should be tested and verified before it is integrated into the system. In this paper, the developing procedure including designing, manufacturing, and testing of a cross flow plate-fin type recuperator was presented. Performance test results showed that the design requirements of the recuperator were almost satisfied. Based on the test results, improved design to reduce the size of the recuperator was suggested.