• 제목/요약/키워드: Heat affected zone (HAZ)

검색결과 300건 처리시간 0.026초

인장구속 균열시험에 의한 ABS EH 32강 용접부 저온 균열 감수성 시험 (The TRC Test for Cold Crack Susceptibility of Welded Zone for ABS EH32 Steel)

  • 정수원;박동환;김대헌
    • Journal of Welding and Joining
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    • 제2권2호
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    • pp.62-69
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    • 1984
  • In this study, cold crack susceptibility of high strength steel (ABS EH32 Steel) welded zone with shielded metal are welding was investigated by tensile restraint cracking test method. Effects of diffusible hydrogen content on root cracking, lower critical stress, crack initiation and fracture mode, hardness value distribution of welded zone and fractograph were mainly investigated. Following conclusions are made: 1. In the view of the lower critical stress level, wet electrode, containing much diffusible hydrogen content shows lower value than dried electrode. 2. Hardness value(Hv 5kg) in Heat Affected Zone of wet electrode is higher than that of dried electrode caused by hydrogen embrittlement. 3. In the case of wet electrode, root crack is initiated and propagated in Heat Affected Zone and then propagated to weld metal, but using of dried electrode, root crack is initiated in Heat Affected Zone and propagated to weld metal without propagating in HAZ. 4. For wet electrode, quasi-cleavage fracture mode is majorly observed on the fracture surface of HAZ and partially of weld metal due to hydrogen embrittlement.

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항복강도 390 MPa급 가공열처리강 대입열용접 열영향부 충격인성 및 연화현상 (Impact Toughness and Softening of the Heat Affected Zone of High Heat Input Welded 390 MPa Yield Strength Grade TMCP Steel)

  • 방국수;안영호;정홍철
    • 대한금속재료학회지
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    • 제56권11호
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    • pp.796-804
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    • 2018
  • The Charpy impact toughness of the heat affected zone (HAZ) of electro gas welded 390 MPa yield strength grade steel, manufactured by a thermo mechanically controlled process, was investigated. The effects of added Nb on the toughness of the steel and the factors influencing scatter in toughness are discussed in the present work. It was observed that adding Nb to the steel led to the deterioration of HAZ toughness. The presence of soluble Nb in the HAZ increased its hardenability and resulted in a larger amount of low toughness bainitic microstructure. Microstructural observations in the notch root area revealed the significant role of different microstructures in the area. In the presence of a larger amount of bainitic microstructures, the HAZ exhibited a lower Charpy toughness with a larger scatter in toughness. A softened zone with a lower hardness than the base metal was formed in the HAZ. However, theoretical analysis revealed that the presence of the zone might not be a problem in a real welded joint because of the plastic restraint effect enforced by surrounding materials.

軟鋼 熔接熱影響部의 塑性變形擧動에 關한 硏究 II (A Study the Behavior of Plastic Deformation in Weld HAZ of Mild Steel)

  • 박창언;정세희
    • Journal of Welding and Joining
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    • 제10권1호
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    • pp.43-51
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    • 1992
  • The plastic zone formed around a notch tip is important in analyzing the fracture toughness of structures and particularly weld cracks existed in the weld HAZ (heat affected zone) which produces local plastic deformation at the crack tip. Therefore, in order to analyze the fracture toughness in weld HAZ, it is necessary to investigate the new fracture toughness parameter $K_{c}$ $^{*}$ and critical plastic strain energy $W_{p}$ $^{c}$ according to the shape and size of the plastic zone. 1) If the temperature corresponding to $K_{c}$ $^{*}$=130kg-m $m^{-3}$ 2/ is determined, transition temperature $T_{tr}$ the magnitude of plastic zone size, and heat input change depending on the fracture toughness. The blunted amounts of the parent and weld HAZ show mild linear variation until .delta.=0.4mm and then increase very steeply there after. 2) The relation between the plastic strain energy( $W^{p}$ ) and transition temperature( $T_{*}$tr) in parent metal is more sensitive than that of weld HAZ. However, the plastic strain energy depends on the transition temperature, and thus the yield stress, .sigma.$_{ys}$ becomes an important parameter for plastic strain energy. 3) The critical plastic strain energy( $W_{p}$ $^{c}$ ) absorbed by the plastic zone at the notch tip indicated in case of parent metal: 60J/mm, in case of heat input(20KJ/cm): 75J/mm, in case of heat input(30KJ/cm); 50J/mmJ/mm.

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Alloy 82/182 이종금속 용접부 열영향부의 기계적물성치 특성 파악 (Characterization of Mechanical Properties in the Heat Affected Zones of Alloy 82/182 Dissimilar Metal Weld Joint)

  • 김진원;김종성;이경수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.73-78
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    • 2008
  • The paper presents the characteristics of mechanical properties within the heat affected zone (HAZ) of dissimilar metal weld between SA508 Gr.1a and F316 stainless steel (SS) with Alloy 82/182 filler metal. Tensile tests were performed using small-size specimens taken from the HAZ regions close to both fusion lines of weld, and the micro-structures were examined using optical microscope (OM) and transmission microscope (TEM). The results showed that significant gradients of the yield stress (YS), ultimate tensile stress (UTS), and elongations were observed within the HAZ of SA508 Gr.1a. This was attributed to the different microstructures within the HAZ. In the HAZ of F316 SS, however, the welding effect dominated the YS and elongation rather than UTS, and TEM micrographs conformed the strengthening in the HAZ of F316 SS was associated with a dislocation-induced strain hardening.

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알루미늄 합금의 용접특성 - part II (Weldability of Al Alloys, Part II :HAZ Cgaracteristics)

  • 이창희;장래웅
    • Journal of Welding and Joining
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    • 제11권1호
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    • pp.2-8
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    • 1993
  • A literature review was conducted to gather informations available on the welding metallurgy of aluminum alloys, emphasized on characteristics in the heat affected zone(HAZ). Nominal metallurgical reactions that occur in aluminum alloys provide a basis for understanding aluminum welding metallurgy. However, welding reactions differ to some extent because of the relatively short times involved, and the non-isothermal heating excursed. For non-heat treatable alloys, welding primarily affects these alloys by annealing (recrystallization and growth) and to a less extent, changes in low temperature precipitates. In the case of heat treatable alloys, the resulting HAZ properties depend upon alloy composition, starting temper, heat input and post weld heat treatments.

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용접 열영향부 미세조직 및 재질 예측 모델링 : I. 용접부 재질 예측 모델 기술 개발 연구 동향 (Prediction Model for the Microstructure and Properties in Weld Beat Affected Brine : I. Trends in The Development of Model for the Prediction of Material Properties in the Weld HAZ)

  • 문준오;이창희
    • Journal of Welding and Joining
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    • 제23권4호
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    • pp.17-26
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    • 2005
  • HAZ (Heat Affected Zone) which occurs during welding thermal cycle has an important effect on the mechanical properties of the weld metal. So there were many efforts to develop the model which is able to predict the microstructure and mechanical properties in weld HAZ and lots of metallurgical models have reported since early 1940. These models are justifiable based on the reasonable assumption and analytical approach, but they also have limitation by interesting alloying system and assumption in each literature. Therefore, this study summaries the previous models for prediction of properties in weld HAZ. Then several issues to solve for developing the more reliable model were proposed.

An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding of the Cast Iron

  • Moon, Kyung Man;Kim, Jin Gyeong;Lee, Myung Hoon;Kim, Ki Joon
    • Corrosion Science and Technology
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    • 제7권2호
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    • pp.134-137
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    • 2008
  • Cold arc welding of cast iron has been widely used with repair welding of metal structures. However its welding is often resulted in the galvanic corrosion between weld metal zone and heat affected zone(HAZ) due to increasing of hardness. In this study, corrosion properties such as hardness, corrosion potential, surface microstructures, and variation of corrosion current density of welding zone with parameters of used electrodes for cast iron welding were investigated with an electrochemical evaluation. Hardness of HAZ showed the highest value compared to other welding zone regardless of kinds of used electrodes for cast iron welding. And its corrosion potential was also shifted to more negative direction than other welding zone. In addition, corrosion current density of WM in polarization curves was qualitatively smaller than that of HAZ. Therefore galvanic corrosion may be apparently observed at HAZ. However galvanic corrosion may be somewhat controlled by using an optimum welding electrode.

Al 7075-T651의 마찰교반 용접에 대한 회전속도와 이송속도의 영향 (Effects of Tool Rotation and Transition Speed during Friction Stir Welding of Al 7075-T651 Alloy)

  • 한민수;전정일;장석기
    • 대한기계학회논문집A
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    • 제31권4호
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    • pp.532-539
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    • 2007
  • The 7075-T651 Al alloy was welded by friction stir welding. Microstructure, macro behaviors and fracture type in the nugget, thermo-mechanically affected zone(TMAZ) and heat affected zone(HAZ) of the welded part were compared to base metal. The microsturctures of nugget zone were compared with tool rotation speeds and various tool transition speed. When the rotation speeds were decreased and transition speeds were increased, the hardness of nugget zone were decreased. Also, the optimal microstructure was observed at the low rotation speed of 800rpm and the high transition speed of 124mm/min. The transgranular dimple and quasi-cleavage at fractured part of nugget zone were investigated.

냉난방용 배관 용접부의 전기화학적 부식특성에 관한 연구 (A Study on Characteristics of the Electrochemical Corrosion of Weld Zone for Refrigerating and Heating Systems Pipe)

  • 임우조;윤병두;김환식
    • 수산해양교육연구
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    • 제19권1호
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    • pp.84-90
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    • 2007
  • This paper was studied on the electrochemical corrosion characteristics of weld zone for refrigerating and heating systems pipe. Austenitic stainless steel is widely applied to various fields of industry, because it is good to corrosion resistance and mechanical properties. But STS 304 is reliable to sensitization by heat cycle on welding. Therefore, in this study, electrochemical polarization test of STS 304 steel pipe manufactured by arc welding in tap water was carried out. And then polarization resistance behavior, uniform and local corrosion behaviors of base metal(BM), weld metal(WM) and heat affected zone(HAZ) for STS 304 pipe were investigated. The corrosion current density of STS 304 steel pipe is high in order of BM(153nA/cm2) < WM(614nA/cm2) < HAZ ($1.675{\mu}A/cm2$). The pitting potential of HAZ(238mV/SCE) for STS 304 is lower than BM(1206mV/SCE) and WM(369mV/SCE). Therefore, the local corrosion like pitting corrosion, galvanic corrosion and crevice corrosion of HAZ for STS 304 is more sensitive than BM and WM.

원자로압력용기용 SA508 Gr.4N Ni-Mo-Cr계 저합금강 용접열영향부의 용접후열처리에 따른 미세조직과 기계적 특성 평가 (Evaluation of Microstructure and Mechanical Properties on Post-Weld Heat Treatment in the Heat Affected Zone of SA508 Gr.4N Ni-Mo-Cr Low Alloy Steel for Reactor Pressure Vessel)

  • 이윤선;김민철;이봉상;이창희
    • 대한금속재료학회지
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    • 제47권3호
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    • pp.139-146
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    • 2009
  • The heat-affected zone (HAZ) of SA508 Gr.4N Ni-Mo-Cr low alloy steel, which has higher Ni and Cr contents than SA508 Gr.3 Mn-Mo-Ni low alloy steel, was investigated on the microstructure and mechanical properties. The HAZ was categorized into seven characteristic zones (CGCG, FGCG, ICCG, SCCG, FGFG, ICIC and SCSC-HAZ) according to the peak temperature from the thermal cycle experienced during multi-pass welding. Post Weld Heat Treatment (PWHT) was conducted in the temperature range of $550{\sim}610^{\circ}C$ for 30 hours to evaluate the effect of PWHT conditions on the microstructure and mechanical properties. Before PWHT, CGHAZ and FGFGHAZ showed high yield strength (YS) ranging from 1000 to 1250 MPa, while YS of SCSCHAZ decreased from 607 MPa (observed for base metal) to 501 MPa. The Charpy impact energies of sub-HAZs fell below 100J at $-29^{\circ}C$, except in the SCSCHAZ. By applying PWHT to sub-HAZ specimens, YS decreased as the PWHT temperature increased. In the case of CGHAZs and FGFGHAZ heat-treated at $610^{\circ}C$, YS dropped drastically to the range of 654~686 MPa. From the Charpy impact test, the upper-shelf energy (USE) increased to approximately 250J and Index temperature ($T_{68J}$) decreased below $-50^{\circ}C$. Specifically, in FGFG, ICIC and SCSC-HAZ, $T_{68J}$ was below -110, which was lower than the case of base metal.