• Title/Summary/Keyword: Heat affect zone

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Melt-Crystal Interface Shape Formation by Crystal Growth Rate and Defect Optimization in Single Crystal Silicon Ingot (단결정 실리콘 잉곳 결정성장 속도에 따른 고-액 경계면 형성 및 Defect 최적화)

  • Jeon, Hye Jun;Park, Ju Hong;Artemyev, Vladimir;Jung, Jae Hak
    • Current Photovoltaic Research
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    • v.8 no.1
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    • pp.17-26
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    • 2020
  • It is clear that monocrystalline Silicon (Si) ingots are the key raw material for semiconductors devices. In the present industries markets, most of monocrystalline Silicon (Si) ingots are made by Czochralski Process due to their advantages with low production cost and the big crystal diameters in comparison with other manufacturing process such as Float-Zone technique. However, the disadvantage of Czochralski Process is the presence of impurities such as oxygen or carbon from the quartz and graphite crucible which later will resulted in defects and then lowering the efficiency of Si wafer. The heat transfer plays an important role in the formation of Si ingots. However, the heat transfer generates convection in Si molten state which induces the defects in Si crystal. In this study, a crystal growth simulation software was used to optimize the Si crystal growth process. The furnace and system design were modified. The results showed the melt-crystal interface shape can affect the Si crystal growth rate and defect points. In this study, the defect points and desired interface shape were controlled by specific crystal growth rate condition.

Fatigue Behavior of Welded Joints in HT60 Grade TMCP Steel (HT60급 TMCP강 용접부의 피로 거동)

  • Yong, Hwan Sun;Kim, Seok Tae;Cho, Yong Sik
    • Journal of Korean Society of Steel Construction
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    • v.8 no.4 s.29
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    • pp.133-133
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    • 1996
  • Application of the relationship $da/dN=C({\Delta}K)^{m}$ is effective in the analysis of fatigue crack growth life. The values of material constant C and m have great influences on the predicted fatigue life and the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(${\Delta}K$) is effective in fatigue crack growth behavior. In this paper, fatigue crack growth behavior of the welded joints in HT60 grade TMCP(Thermo Machanical Control Process) steel have been studied. To evalute the fatigue crack growth rates of HT60 grade TMCP steel, fatigue test was performed by base metal(BM), heat affected zone(HAZ) and weld metal(WM) in TMCP steel at room temperature. We determined the relationship of $da/dN-{\Delta}K$ by correlation between C and m obtained from the Paris-Erdogan power law data supplied HT60 grade TMCP steel. The obtained results from this study indicate that fatigue crack growth rate of TMCP steel is not influenced by softening effect which occurs in the HAZ when high heat input weld is carried out. Softening effects, which affect fatigue properties. are shown that it is not affected to the fatigue growth rates significantly.

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On the Fillet Weld-Induced Deformation Control by Applying the Tensioning Method (장력법을 적용한 필릿용접변형 제어에 관한 연구)

  • Lee, Joo-Sung;Kim, Cheul-Ho
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.38-43
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    • 2009
  • As it has been well appreciated, the weld-induced deformation control is one of the most important issues from view point of efficiency in ship production. The weld-induced deformation is more serious in the case of thin plate block than in the case of relatively thick plate block, since, for example, heat affect zone of thin plates is wider than that of thick plates for the same heat input. Among weld-induced deformation, buckling deformation due to shrinkage and residual stress in weld line direction is one of the most serious deformation type. This paper is concerned with the controling the buckling deformation of thin plate fillet weld by applying the tensioning method. Weld experiments have been carried out for specimens with varying the magnitude and direction of tension load. The results are graphically represented to show the effect of tensioning method upon reducing the weld-induced deformation. From the present findings, its has been seen that tensioning method is one of the useful ways to control the weld-induced deformation of fillet weld of thin plates.

Application of Tensioning Method to Deformation Control of Thin Plate Fillet Weld (박판 필릿용접시 변형제어를 위한 장력법 적용)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.1
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    • pp.64-69
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    • 2008
  • As it has been well appreciated from the viewpoint of efficiency, The weld-induced deformation control is one of the most important issues in marine structure production. In the case of thin plate block, weld-induced deformation is more serious than in the case of relatively thick plate block. The heat affect zone of thin plates is wider than that of thick plates with the same heat input. Among weld-induced deformations, the buckling deformation by the shrinkage and residual stress in the weld line direction is one of the most serious deformation types. This paper is concerned with controlling buckling deformations for the thin plate fillet welds, by using the tensioning method. A numerical analysis was carried out to illustrate several dominant buckling modes due to compressive residual stress in the fillet weldsof thin plates. Then, weld tests were carried out for 20 specimens with varying plate thickness, and with different magnitudes and directions for the tension load. The results graphically represented to shaw the effect of the tensioning method in reducing the weld-induced deformation. From the present findings, it was seen that the tensioning method is a useful way to control weld-induced deformations in the fillet welds of thin plates.

Three Dimensional Analysis of High Frequency Induction Welding Phenomena (고주파 유도용접 현상의 3차원 해석)

  • Kim Hyun-Jung;Youn Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.865-872
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    • 2006
  • High frequency induction welding is widely employed for longitudinal seam welding of small scale tubes and pipes because of its relatively high processing speed and efficiency. This research is aimed at understanding the variables that affect the quality of the high frequency induction welding. The welding variables include the welding frequency, weld speed, V-angle and tube thickness. Temperature distribution of the tube is calculated through three dimensional coupled electromagnetic and thermal FE analysis. The skin and proximity effects are considered in the electromagnetic analysis. The influence of the impeder is also analyzed. The effects of the operating welding variables on the temperature distribution are investigated quantitatively by exhibiting the heat affected zone (HAZ). The results explain the mechanism of significant enhancement of welding efficiency when the impeder is used. The proper welding conditions without the overheated edge are obtained through FE analysis.

Shear Strength of lnconel Tube Welded with Pulsed Nd:YAG Laser (펄스형 Nd:YAG레이저로 용접된 Inconel Tube의 전단강도)

  • Chang, W.;Kim, J. D.;Chung, J. M.;Kim, C. J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.125-128
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    • 1995
  • The remote sleeve repair-welding technology using the pulsed Nd:YAG laser for increasing the lifetime of the steam generator tube in the nuclear power plant has been developed. The laser welding has many advantages on deep penetration depth and narrow heat affect zone(HAZ). The inconel 600 tube and inconel 690 sleeve used high temperature and high pressure service have been welded as round lap welds. It is found that the relation between the connection width and welding parameters. It is found that the shear strength in proportion to the connection width by conducting tensile-shear tests.

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Application of Tensioning Method for Filet Welding Deformation Reduction (필릿 용접변형 감소를 위한 장력법의 적용)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.197-200
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    • 2006
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this, fillet welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tenssoning method is effective on reduction of weld-induced deformation.

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A Study on the Reduction of Fillet Welding Deformation by Applying the Tensioning Method (장력법을 이용한 필릿용접변형의 감소에 관한 연구)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.590-597
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    • 2007
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper is aimed at applying the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this purpose, fillet welding tests have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tensioning method is effective on reduction of weld-induced deformation.

An experimental study on the arc stability improvement of underwater wet welding with flux ingredients (피복성분에 의한 수중용접봉의 아크안정성 개선에 관한 실험연구)

  • 김복인;정교헌;김민남
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.276-281
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    • 2001
  • Wet Underwater arc welding process is inverstigated by using experimentally developed flux coated underwater arc welding electrode and SS400 steel plate of 12mm thickness as base metal. Two kinds of different flux covered wet arc welding electrode of 3.2mm diameter (UW-1, UW-2) are individually developed and one of the improved underwater welding electrode (UW-2) may be put to practical use for underwater arc welding process.

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The Experimental Study of Flux Improvement of Wet Underwater Arc Welding Electrode (습식 수중 아크용접봉의 국산화개발에 관한 기초연구)

  • 김민남;김복인;노창석
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.180-186
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    • 2001
  • Underwater wet welding process was experimentally investigated by using the six types of flux coated electrodes of 3.2mm diameter and the KR-RA steel plate of 11mm thickness as base metal. Two types of electrodes were domestic covered are welding electrode(CR13, CR14) and another two types of wet welding electrodes(UW-CS-01, TN-20) and the other two types(UW-X1, UW-X2) where individually designed flux coasted electrode for experimental welding purpose.

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