• Title/Summary/Keyword: Heat Input

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Comparison of the Characteristics of FCAW and SAW for the Brittle Crack Propagation of Welded Parts of BCA Steel in Container Ships (컨테이너선의 후 물재 용접부 취성 균열 전파에 대한 FCAW와 SAW의 비교 특성에 관한 연구)

  • Choi, Kyung-Shin;Lee, Sang-Hoon;Choi, JeongJu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.24-32
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    • 2021
  • The size of container ships is increasing to increase the cargo loading capacity. However, container ships are limited in terms of the hull longitudinal strength. To overcome this limitation, brittle crack arrest steel can be used. This study was aimed at examining the influence of the heat input on the welding procedures of flux cored arc welding and submerged arc welding. In the experiment, the crack tip opening displacement test, which pertains to a parameter of fracture mechanics, was performed, and a 3-point bending tester was adopted. Based on the results, the crack measurement method was presented, and the stress expansion coefficient value for the pre-fatigue crack length was derived according to the heat input after the pre-cracking length was measured. It was noted that the heat input affected the crack tip opening displacement of brittle crack arrest steel.

Design of Induction Heating Coil for Automatic Hull Forming System

  • Ryu, Hyun-su
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.3
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    • pp.360-366
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    • 2018
  • In shipyards hull forming is performed by the line heating method using a gas torch and by cold treatment using a roll-press. However, this forming process has some issues, such as difficulties in controlling and accurately estimating the amount of the heat input, as well as a harsh working environment due to exposure to loud noises and air pollution. The induction heating method, which is introduced in this paper, exhibits good control and allows for the estimation of precise heat input. Also, workers can carry out the induction heating in a comfortable working environment. In this research, the induction heating simulation, which consists of electro-magnetic, heat transfer and thermal elasto-plastic analysis, was developed and modified through induction heating experiments. Finally, the effective heating coil was designed for the automatic hull forming system based on the results of induction heating simulation. For the purposes of a future study, if an algorithm to obtain optimal working conditions is developed, automatic systems for hull forming can then be constructed.

The Eexperimental Studies on Residual Stresses due to Circumferential Welds in thin Steel Cylinder (圓筒管의 圓周熔接時 發生되는 殘留應力에 관한 實驗的 硏究)

  • 엄동석;류기열
    • Journal of Welding and Joining
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    • v.15 no.2
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    • pp.81-88
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    • 1997
  • The residual stresses produced by a circumferential weld between axisymmetric cylinders are one of the most important problems concerning buckling strength, fatigue strength, stress corrosion cracking in shell structures, and arc quite different from those due to a butt weld between flat plates. This paper presents experimental studies on weld cylinder models of various heat inputs and thin cylinder diameters by blind hole drilling method. As a result, it is certified that weld residual stress (axial stress and hoop stress) is larger, as heat input and shell cylinder diameter are larger, and that experimental results show good agreement with the result of preceding researchers.

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A study on the temperature distribution for various base materials due to the constant heat input (가열된 열가소성 재료의 금형내부에서의 온도분포에 관한 연구)

  • 리우환;권형정;양희찬
    • Journal of Advanced Marine Engineering and Technology
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    • v.13 no.3
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    • pp.37-47
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    • 1989
  • A calcuation method of the temperature distribution for various shape due to the constant heat input is studied in this paper. So far, the method of try and error is carring out on the mould design. The reason of adopting this method is due to hardly estimate the cooling system in the mould base. As above description, the most part of the mould is supposed as a rectangular, cylinderical and triangular shape and made a governing equation of heat transfer and solved it to numerical analysis by finite-difference method(central- difference). After that in order to confirm that the temperatures are measured on different shape specimens from the part of frequent usage of which are carbon, crome-molybden, tool and stainless steel those were compared with the results of calculations presented in this paper.

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Precise Temperature Control by Locking on the Fixed point of Gallium (갈륨의 고정점을 이용한 정밀 온도제어)

  • 김태호;김승우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.351-354
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    • 2002
  • The new enhanced method of temperature control need not any reference temperature, the system itself can find the melting temperature of gallium as a reference point by dithering input heat flux. If gallium is in melting state, the latent heat of fusion works, so gallium temperature does not change on dithering input heat flux. Also, the control method can determine the state of gallium; solid, liquid, or melting state by investigating the temperature in gallium. We apply this new temperature stabilization method to stabilize a Fabry-Perot cavity, which serves as a ultimate length measurement technique. We achieved 1 mK-temperature stability and 1.5426 nm/ 95 mm-length stability over 10 hours.

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Variation of Welded-Joint Tensile Strength of GMA Welded Accelerated-Cooled Steel (가속냉각강 GMAW 용접이음부의 강도 변화)

  • 방국숙;정성욱
    • Journal of Welding and Joining
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    • v.18 no.6
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    • pp.83-88
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    • 2000
  • Variation of welded-joint hardness and tensile strength of a accelerated-cooled fine-grained ferritic-pearlitic steel with heat input was investigated. In a weld heat-affected zone, a softened zone was formed and it had lower hardness than that of a base metal. While the width of a softened zone increased continuously with an increase of heat input up to 100kJ/cm. the minimum hardness in a softned zone was almost constant after a continuos decrease up to 60KJ/cm. Because of a softened zone, the welded-joint was fractured in the HAZ and its maximum reduction of tensile strength was about 20%. Measured welded-joint tensile strength and calculated minimum tensile strength in a welded-joint was almost same, which means that the plastic restraint of a softened zone did not occur in this experiment. It is believed that as a softened zone width-to-specimen thickness ratio is as high as 2~6 in this experiment, the plastic restraint effect does not occur. Theoretical analysis shows that the plastic restraint effect occurs only when the ratio is below 0.5.

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On the material properties of shell plate formed by line heating

  • Lim, Hyung Kyun;Lee, Joo-Sung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.9 no.1
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    • pp.66-76
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    • 2017
  • This paper is concerned with investigating the plastic material properties of steel plate formed by line heating method, and is aimed at implementing more rational design considering the accidental limit states such as collision or grounding. For the present study, line heating test for marine grade steel plate has been carried out with varying plate thickness and heating speed, and then microscopic examination and tensile test have been carried out. From the microscopic, it is found that the grain refined zones like ferrite and pearlite are formed all around the heat affected zone. From the tensile test results, it is seen that yield strength, tensile strength, fracture strain, hardening exponent and strength coefficient vary with plate thickness and heat input quantity. The formulae relating the material properties and heat input parameter should be, therefore, derived for the design purpose considering the accidental impact loading. This paper ends with describing the extension of the present study.

Fabrication and Characteristics Test of Micro Heat Pipe Array for IC Chip Cooling (IC 칩 냉각용 초소형 히트 파이프의 제작 및 성능 평가)

  • 박진성;최장현;조형철;조한상;양상식;유재석
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.50 no.7
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    • pp.351-363
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    • 2001
  • This paper presents an experimental investigation on the heat trensfer characteristic of micro pipe (MHP) array with 38 triangular microgrooves. A heat pipe is an effective heat exchanger operating without external power. The heat pipe transfers heat by means of the latent heat of vaporization and two-phase fluid flow driven by the capillary force. The overall size of the MHP array can be put undermeath a microelectonic die and integrated into the electrronic package of a microelectronin device to dissipate the heat from the die. The MHP array is fabricated by micromachining with a silicon wafer and a glass substrate. The MHP was filled with water and sealed. The experimental results show the temperature decrease of 12.1$^{\circ}C$ at the evaporator section for the input power of 5.9 W and the improvement of 28% in the heat transfer rate.

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Cooling Technique for Electronic Equipments using a small scale CPL heat pipe (소형 CPL 히트파이프를 이용한 전자장치 냉각 기술)

  • Kang, Sarng-Woo;Lee, Yoon-Pyo
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1241-1246
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    • 2004
  • The heat flux on a chip is rapidly increasing with decreasing the size of one. It is necessary to properly cool the high heat flux chip. One of the promising cooling methods is to apply CPL heat pipes with porous materials, for example PVA, polyethylene, and powder sintered metal plate and with microchannels in the evaporator. A small scale CPL heat pipe with PVA as wick was designed and manufactured. Since the height difference between the evaporator and the condenser is a crucial parameter in the CPL heat pipes, the performance of the heat pipes depending on the parameter was investigated. The parameter is higher the performance is better. However, the improvement rate of the performance does not increase the increase rate of the height. In addition to, the parameter effect depending on heat input was investigated.

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Cooling Characteristics of a Strip Fin Heat Sink (스트립휜 히트싱크의 냉각특성)

  • Park. Cheol-Woo;Kim. Hyun-Woo;Jang .Chung-Sun;Riu. Kap-Jong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.1 s.232
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    • pp.16-26
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    • 2005
  • Air-cooled heat sinks are employed in many electronic cooling applications since they provide significant heat transfer enhancement and operational flexibility. Strip-shaped fin heat sink is of interest and needs to be investigated as general cooling products for more applicability. The purposes of this study are to evaluate heat sink performance without bypass flow condition and to determine optimal heat sink geometries. The results show that the decreasing rate of thermal resistance of a heat sink decreases with increasing inlet air velocity, and the increasing rate of pressure drop increases with increasing inlet air velocity, but is not affected by input power. The increasing rate of optimal longitudinal fin spacing is larger than that of transverse fin spacing. The strip fin heat sink tested in this study showed better cooling performance compared to that of other plate fin type.matism. 2004; 50(11): 3504-3515.