• Title/Summary/Keyword: Heat Exchanger Optimization

Search Result 94, Processing Time 0.034 seconds

Effects of Novel Fin Shape of High Temperature Heat Exchanger on 1 kW Class Stirling Engine (1kW급 스털링엔진 고온 열교환기의 Fin 형상 개선 효과 분석)

  • Ahn, Joon;Kim, Seok Yeon
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.41 no.8
    • /
    • pp.545-552
    • /
    • 2017
  • In this research, numerical analysis was carried out on novel and existing fins, adjusted in terms of factors such as length, spacing, and angle, of a high-temperature heat exchanger for a 1 kW class Stirling engine, designed as a prime mover for a domestic cogeneration system. The performance improvement as a result of shape optimization was confirmed with numerical analysis by including the air preheater, which was not considered during optimization. However, a negative heat flux was observed in the cylinder head portion. This phenomenon was clarified by analyzing the exhaust gas and wall surface temperature of the combustion chamber. Furthermore, assuming an ideal cycle, the effects of heat transfer enhancement on the thermodynamic cycle and system performance were predicted.

Operating Characteristics of Internal Heat Exchanger for $CO_2$ Geothermal Heat Pump in the Heating Mode (난방모드 시 $CO_2$ 지열히트펌프의 내부열교환기에 대한 운전특성)

  • Kim, Jae-Duck;Lee, Sang-Jae;Kim, Seon-Chang;Kim, Young-Lyoul
    • Proceedings of the SAREK Conference
    • /
    • 2009.06a
    • /
    • pp.1226-1231
    • /
    • 2009
  • This paper presents operating characteristics of internal heat exchanger(IHX) for $CO_2$ geothermal heat pump in the heating mode. Mass flow rate of $CO_2$, inlet temperatures of $CO_2$ at high and low pressure side were selected as main effect factors by using fractional factorial DOE(Design of Experiments). And RSM(Response Surface Method) was used in optimization phase. The results show that heat transfer rate of IHX increases when either inlet temperature of low pressure side decreases or inlet temperature of high pressure side increases. Effectiveness of IHX increases with increasing of inlet temperature of either high pressure side or low pressure side. Finally, performance contour map was provided over the operation ranges of the main design factors.

  • PDF

Numerical Study of Heat Transfer Characteristics and Thermal Stress for Enamel coating Heat Exchanger in High Temperature Firing Process (법랑코팅 열교환기에서 고온 소성공정에 따른 열전달 및 열응력에 관한 연구)

  • Choi, Hoon-Ki;Lim, Yun-Seung;Lee, Jong-Wook
    • Journal of Convergence for Information Technology
    • /
    • v.10 no.2
    • /
    • pp.82-88
    • /
    • 2020
  • The purpose of this study is to obtain basic data on the optimization of firing process conditions for enamel coating in chemical heat exchanger. The method of increasing the firing temperature in order to apply enamel coating to shell & tube type heat exchanger was examined. The temperature distribution of the heat exchanger in the firing kiln was numerically calculated using a commercial CFD program. The structural safety of the heat exchanger was confirmed by thermal stress analysis using the FSI method. Numerical analysis and experimental results show that there is a problem of safety due to temperature difference when the heat exchanger at room temperature is directly put into a firing kiln at 860℃. Therefore, a preheating process is need to reduce the temperature difference. As in Case2 with fewer firing steps, the first stage preheating temperature of 445℃and the second stage firing temperature of 860 ℃are considered to be most suitable.

Comparisons of Performance with Heat Exchanger Constitution in the Fin-tube Gascooler (핀-관 가스쿨러에서 열교환기 구성에 따른 성능 비교)

  • Bae, Kyung-Jin;Shin, Eun-Sung;Hong, Myung-Suk;Cho, Hong-Hyun
    • Proceedings of the SAREK Conference
    • /
    • 2009.06a
    • /
    • pp.1294-1299
    • /
    • 2009
  • Since the operating pressure of $CO_2$ gascooler is so high compared with that of previous subcritical condenser, the optimization of gascooler is needed for improve heat exchanger performance. In this study, the performance characteristics of five kinds of heat exchangers were analyzed and compared with operating conditions. As a result, the 4-20 HX-tube shows the maximum gascooler capacity because the heat transfer is effective and pressure drop is small. Beside, the high performance of 4-20 HX-tube could be keep for wide operating condition.

  • PDF

Optimized Design of a Cold Plate Heat Sink using FEM and Optimization (유한요소법과 최적설계기법을 활용한 히트싱크 콜드 플레이트 최적 설계)

  • Hong, S.;Seo, H.;Kim, J.;Sim, J.;Hwang, J.
    • Transactions of Materials Processing
    • /
    • v.23 no.7
    • /
    • pp.419-424
    • /
    • 2014
  • In order to improve efficiency, an outdoor unit using a refrigerant cooling method is designed into many air conditioner systems. The heat exchanger is composed of a Cu tube and an plate. The optimal design for the cold plate is very important because the efficiency of the heat transfer depends on the contact area between the Cu tube and the cold plate. The current study focused on the design of the cold plate to obtain a uniform contact between the Cu tube and the cold plate. Both FE(finite element) analysis and optimization were used in the design. The contact area between the tube and plate was predicted and improved by 16% through the press forming simulations. The springback after press forming was also reduced when the optimized design parameters were used. To verify the validity of the optimal cold plate design, a verification test was conducted. As a result, the performance of the heat exchanger improved by 34% when compared to benchmarked products.

Optimization for the Internal Structure of a Recuperator with Offset Strip Fins (오프셋 스트립 휜을 가지는 리큐퍼레이터의 내부 형상 최적화)

  • Do, Kyu-Hyung;Han, Yong-Shik;Choi, Byung-Il;Kim, Myung-Bae
    • Journal of the Korea Institute of Military Science and Technology
    • /
    • v.14 no.6
    • /
    • pp.1178-1185
    • /
    • 2011
  • In the present study, a recuperator is suggested to improve the thermal efficiency of a micro gas turbine. Primary design parameters of the recuperator are determined from the ideal cycle analysis. The counter flow plate-fin heat exchanger with offset strip fins is chosen as the type of the recuperator. In order to satisfy the design constraints which are the minimum effectiveness and the maximum pressure drop, the optimization for the internal structure of the recuperator is performed with varying the fin spacing and the fin height of offset strip fins. Also the effects of the thermal conductivity of fins and separation plates and the longitudinal heat conduction on the thermal performance of the recuperator are investigated.

Heat Exchanger Ranking Program Using Genetic Algorithm and ε-NTU Method for Optimal Design (유전알고리즘과 ε-NTU 모델을 이용한 다양한 열교환기의 최적설계 및 성능해석)

  • Lee, Soon Ho;Kim, Minsung;Ha, Man Yeong;Park, Sang-Hu;Min, June Kee
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.38 no.11
    • /
    • pp.925-933
    • /
    • 2014
  • Today, computational fluid dynamics (CFD) is widely used in industry because of the availability of high-performance computers. However, full-scale analysis poses problems owing to the limited resources and time. In this study, the performance and optimal size of a heat exchanger were calculated using the effectiveness-number of transfer units (${\varepsilon}-NTU$) method and a database of characteristics heat exchanger. Information about the geometry and performance of various heat exchangers is collected, and the performance of the heat exchanger is calculated under the given operating conditions. To determine the optimal size of the heat exchanger, a Genetic Algorithm (GA) is used, and MATLAB and REFPROP are used for the calculation.

Design Sensitivity Analysis and Topology Optimization of Thermal Systems Considering Convection Heat Transfer (대류를 고려한 열전달 시스템의 민감도 해석 및 위상 최적 설계)

  • Moon, Hee-Gon;Wang, Se-Myung;Shim, Ho-Kyung
    • Proceedings of the KSME Conference
    • /
    • 2004.04a
    • /
    • pp.1053-1057
    • /
    • 2004
  • This paper presents the adjoint variable design sensitivity analysis for thermal systems considering both conduction and convection heat transfer. Both nodal temperature and total heat flow are considered to be objective functions and design sensitivity formulas are derived for each case. For the case of convection heat transfer, the adjoint analysis is carefully proceeded to obtain a precise result. A topology optimization example is examined for a simple planar square plate in order to design a heat exchanger as verification.

  • PDF

Heat Exchanger Optimization using Progressive Quadratic Response Surface Method (순차적 2 차 반응표면법을 이용한 열교환기 최적설계)

  • Park, Kyoung-Woo;Choi, Dong-Hoon;Lee, Kwan-Soo;Kim, Yang-Hyun
    • Proceedings of the KSME Conference
    • /
    • 2004.11a
    • /
    • pp.1022-1027
    • /
    • 2004
  • In this study, the shape of plate-fin type heat sink is numerically optimized to acquire the minimum pressure drop under the required temperature rise. To do this, a new sequential approximate optimization (SAO) is proposed and it is integrated with the computational fluid dynamics (CFD). In thermal/fluid systems for constrained nonlinear optimization problems, three fundamental difficulties such as high cost for function evaluations (i.e., pressure drop and thermal resistance), the absence of design sensitivity information, and the occurrence of numerical noise are confronted. To overcome these problems, the progressive quadratic response surface method (PQRSM), which is one of the sequential approximate optimization algorithms, is proposed and the heat sink is optimize by means of the PQRSM.

  • PDF

Shape Optimization of Internally Finned Tube with Helix Angle (나선형 핀이 내부에 부착된 관의 형상최적화)

  • Kim, Yang-Hyun;Ha, Ok-Nam;Lee, Ju-Hee;Park, Kyoung-Woo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.19 no.7
    • /
    • pp.500-511
    • /
    • 2007
  • The Optimal solutions of the design variables in internally finned tubes have been obtained for three-dimensional periodically fully developed turbulent flow and heat transfer. For a trapezoidal fin profile, performances of the heat exchanger are determined by considering the heat transfer rate and pressure drop, simultaneously, that are interdependent quantities. Therefore, Pareto frontier sets of a heat exchanger can be acquired by integrating CFD and a multi-objective optimization technique. The optimal values of fin widths $(d_1,\;d_2)$, fin height(h) and helix angle$(\gamma)$ are numerical1y obtained by minimizing the pressure loss and maximizing the heat transfer rate within ranges of $d_1=0.5\sim1.5mm$, $d_2=0.5\sim1.5mm$, $h=0.5\sim1.5mm$, and $\gamma=0\sim20^{\circ}$. For this, a general CFD code and a global genetic algorithm(GA) are used. The Pareto sets of the optimal solutions can be acquired after $30^{th}$ generation.