• Title/Summary/Keyword: Heat Exchanger Optimization

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A numerical study for optimizing the thermal and flow performance in the channel of plate heat exchanger with dimples (딤플이 있는 판형 열교환기 관내측 열유동 최적화)

  • 이관수;시종민;정길완
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.5
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    • pp.700-708
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    • 1999
  • The optimum dimple shape and arrangement in the channel of a plate heat exchanger with staggered dimples are proposed in this study. Four important geometric parameters are selected as design variables, the pressure drop and heat transfer characteristics are examined in the channel of plate heat exchangers. The optimization is accomplished by minimizing the global criterion function which consists of the correlations of Nusselt number and pressure drop. The optimum geometric parameters were found at the dimensionless dimple distance (L) of 0.272, the dimensionless dimple angle ($\beta$) of 0.44, the dimensionless dimple volume (V) of 0.106 and the dimensionless dimple pitch (G) of 0.195. It is found that the heat transfer and pressure drop of the optimum model are increased by approximately 227.9% and 32.9%, respectively, compared to those of the base model.

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Optimal Design of a Heat Exchanger with Vortex Generator (와류발생기가 부착된 열교환기 최적설계)

  • Park, Kyoung-Woo;Choi, Dong-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1219-1224
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    • 2004
  • In this study the optimization of plate-fin type heat sink with vortex generator for thermal stability is conducted numerically. To acquire the optimal design variables, the CFD and mathematical optimization are integrated. The flow and thermal fields are predicted using the finite volume method. The optimization is carried out by means of the sequential quadratic programming (SQP) method. The results show that when the temperature rise is less than 40 K, the optimal design variables are as follows; $B_1=2.584mm$, $B_2=1.741mm$, and t = 7.914 mm. Comparing with the initial design, the temperature rise is reduced by 4.2 K, while the pressure drop is increased by 9.43 Pa. The Pareto optimal solutions are also presented between the pressure drop and the temperature rise.

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Optimal synthesis and design of heat transfer enhancement on heat exchanger networks and its application

  • Huang, Zhao-qing
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.376-379
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    • 1996
  • Synthesis for qualitative analysis in connection with quantitative analysis from the pinch design method, EVOP and Operations Research is proposed for the optimal synthesis of heat exchanger networks, that is through of the transportation model of the linear programming for synthesizing chemical processing systems, to determine the location of pinch points, the stream matches and the corresponding heat flowrate exchanged at each match. In the second place, according to the optimization, the optimal design of heat transfer enhancement is carried on a fixed optimum heat exchanger network structure, in which this design determines optimal operational parameters and the chosen type of heat exchangers as well. Finally, the method of this paper is applied to the study of the optimal synthetic design of heat exchanger network of constant-decompress distillation plants.

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Optimal heat exchanger network synthesis through heuristics and system separation method (경험법칙과 계의 분리법을 통한 최적 열교환망 합성)

  • Lee, Hae-Pyeong;Ryu, Gyeong-Ok
    • Journal of Institute of Control, Robotics and Systems
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    • v.1 no.2
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    • pp.119-126
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    • 1995
  • The purpose of this study is to develop the technique of energy recovery and energy saving by using the optimization of heat exchanger network synthesis. This article proposes a new method of determining the optimal target of a heat exchanger network synthesis problem of which data feature multiple pinch points. The system separation method we suggest here is to subdivide the original system into independent subsystems with one pinch point. The optimal cost target was evaluated and the original pinch rules at each subsystem were employed. The software developed in this study was applied to the Alko prosess, which is an alcohol production process, for the synthesis of heat exchanger network. It was possible to save about 15% of the total annual cost.

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The optimization for the straight-channel PCHE size for supercritical CO2 Brayton cycle

  • Xu, Hong;Duan, Chengjie;Ding, Hao;Li, Wenhuai;Zhang, Yaoli;Hong, Gang;Gong, Houjun
    • Nuclear Engineering and Technology
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    • v.53 no.6
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    • pp.1786-1795
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    • 2021
  • Printed Circuit Heat Exchanger (PCHE) is a widely used heat exchanger in the supercritical carbon dioxide (sCO2) Brayton cycle because it can work under high temperature and pressure, and has been a hot topic in Next Generation Nuclear Plant (NGNP) projects for use as recuperators and condensers. Most previous studies focused on channel structures or shapes. However, no clear advancement has so far been seen in the allover size of the PCHE. In this paper, we proposed an optimal size of the PCHE with a fixed volume. Two boundary conditions of PCHE were simulated, respectively. When the volume of PCHE was fixed, the heat transfer rate and pressure loss were picked as the optimization objectives. The Pareto front was obtained by the Multi-objective optimization procedure. We got the optimized number of PCHE channels under two different boundary conditions from the Pareto front. The comprehensive performance can be increased by 5.3% while holding in the same volume. The numerical results from this study can be used to improve the design of PCHE with straight channels.

Analysis of Counterflow Heat Exchangers with the Concept of Available Energy (가용에너지를 이용한 대향류 열교환기의 해석)

  • 김수연;정평석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.11
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    • pp.2189-2195
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    • 1992
  • The performance of heat exchanger as an energy conversion device can be described by the available energy output and efficiency. The efficiency is defined as the ratio of the available energy output and the exergy of the heat source flow. In present study, a counterflow heat exchanger is analyzed and the conditions to obtain maximum output is numerically determined. As a result, the avilable energy obtained by the cold flow can be determined as functions of the heat capacity flow, the cold flow inlet temperature and the heat transfer capacity of heat exchanger. At the maximum output condition the heat capacity flow of the cold fluid is larger than that of the heat source, and the heat capacity flow ratio is equal to the ratio of the cold flow inlet temperature and the atmospheric temperature. And the avilable energy output increases as the heat transfer capacity of the heat exchanger become larger, but in the economic point of view there is also an optimum heat transfer capacity for a given heat source flow.

The Study on the Optimization of Premixed Gas Burner and Heat Exchanger (예혼합 가스버너와 열교환기의 최적화 연구)

  • Lee Kang Ju;Jang Gi Hyun;Lee Chang Eon
    • Journal of the Korean Institute of Gas
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    • v.7 no.4 s.21
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    • pp.7-13
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    • 2003
  • This study was carried out to optimize premixed burner and heat exchanger of the condensing gas boiler which can save energy by utilizing latent heat of combustion gas and reduce pollutant in exhaust gas. The heat exchanger of the gas boiler was composed of three parts, which were an upper, lower, and coil heat exchanger. The upper heat exchanger was placed outside of the premixed burner and a lower heat exchanger was located under the upper heat exchanger. And, coil heat exchanger rounded the outer surface of an upper and lower heat exchanger. The boiler designed by this research reaches turn-down ratio 4:1 in the domain of equivalence ratio 0.75${\~}$0.8 and thermal efficiency of $97\%$. Emission of NOx and CO concentration was under 20ppm and 140ppm at equivalence ratio 0.8. When diameter of the burner is replaced from 60mm to 50mm, emission of CO was reduced about 50ppm remarkably.

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Optimal Design Variables of a Parallel-Flow Heat Exchanger by Using a Desirability Function Approach (만족도 함수를 이용한 평행류 열교환기 설계인자 최적화)

  • Oh Seok-Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.6
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    • pp.587-595
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    • 2005
  • The heat and flow characteristics in a parallel-flow heat exchanger were examined numerically to obtain its optimal design variables. A desirability function approach was introduced to optimize its performance with respect to the design parameters over the design domain. By varying the importance of heat transfer and pressure drop which are out put variables, the optimal values of the design parameters are examined. As a result, the us-age of the desirability function is very effective for the optimization of the design variables in a heat exchanger since the changes of optimal values are physically appropriate by varying the importance of each output variable.

Study on three-dimensional numerical simulation of shell and tube heat exchanger of the surface ship under marine conditions

  • Yi Liao;Qi Cai;Shaopeng He;Mingjun Wang;Hongguang Xiao;Zili Gong;Cong Wang;Zhen Jia;Tangtao Feng;Suizheng Qiu
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1233-1243
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    • 2023
  • Shell-and-tube heat exchanger (STHX) is widely used by virtue of its simple structure and high reliability, especially in a space-constrained surface ship. For the STHX of the surface ship, roll, pitch and other motion of the ship will affect the heat transfer performance, resistance characteristics and structural strength of the heat exchanger. Therefore, it is urgent to carry out numerical simulation research on three-dimensional thermal hydraulic characteristics of surface ship STHX under the marine conditions. In this paper, the numerical simulation of marine shell and tube heat exchanger of surface ship was carried out using the porous media model. Firstly, the mathematical physical model and numerical method are validated based on the experimental data of a marine engine cooling water shell and tube heat exchanger. The simulation results are in good agreement with the experimental results. The prediction errors of pressure drop and heat transfer are less than 10% and 1% respectively. The effect of marine conditions on the heat transfer characteristics of the heat exchanger is investigated by introducing the additional force model of marine condition to evaluate the effect of different motion parameters on the heat transfer performance of the heat exchanger. This study could provide a reference for the optimization of marine heat exchanger design.

Shape Optimization of S-tube for Heat Exchanger Used in High Temperature Environment Using FE Analysis and DOE (유한요소법과 실험계획법을 이용한 고온 열교환기용 S-관의 형상 최적화)

  • Jeong, Ho-Seung;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.4
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    • pp.497-503
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    • 2012
  • The aim of this study was to optimize S-tube shape of heat exchanger in term of reducing the size of tube bundle and improving the mechanical properties such as the thermal stress and resonance. The geometric parameters such as offset length, the straight distance between one end and other end of tube, the tube length in straight portion and fillet radius was assessed as a valid parameters. The structural analysis was performed to estimate the structural characteristics. Main effect analysis was performed to investigate the main effect for the various geometric parameters. The response surface methodology was employed to establish mathematical approximation models as a function of the geometric parameters of the S-tube. Also, The optimization was performed to optimize geometric parameters of S-tube using the regression equations and optimization tool. The optimized tube shape has been proposed. Those could be used in the heat exchanger design used in high temperature.