• Title/Summary/Keyword: Heat Distortion

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Numerical study on attenuation and distortion of compression wave propagation into a straight tube (직관내를 전파하는 압축파의 감쇠와 변형에 관한 수치해석적 연구)

  • Kim, Hui-Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.7
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    • pp.2315-2325
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    • 1996
  • A compression wave is attenuated or distorted as it propagates in a tube. The present study investigated the propagation characteristics of the compression waves which are generated by a train in a high-speed railway tunnel. A Total Variation Diminishing (TVD) difference scheme was applied to one-dimensional, unsteady viscous compressible flow. The numerical calculation involved the effects of wall friction, heat transfer and energy loss due to the friction heat in the boundary layer behind the propagating compression wave, and compared with the measurement results of a shock tube and a real tunnel. The present results show that attenuation of the compression wave in turbulent boundary layer is stronger than in laminar boundary layer, but nonlinear effect of the compression wave is greater in the laminar boundary layer. The energy loss due to the frictional heat had not influence on attenuation and distortion of the propagating compression waves.

Fuzzy Logic Controller Design By Means Of Characteristic Design Parameters in a LASER Surface Hardening Process (단순화된 설계인자에 의한 레이저표면경화공정의 퍼지제어기 설계)

  • 박영준;김재훈;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.292-292
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    • 2000
  • Since high-power CO$_2$ Laser can be make a high densed energy to Local processing area, manufacturing processes using the laser can be processed for very Localized areas at a very fast rate with minimal or no distortion. Accordingly, the laser has been widely used in the fields of thermal manufacturing processes such as welding, fusion cutting, grooving, and heat treatment of metals. In particular, interest in the laser heat treatment process has grown tremendously in the past few years. In this process, maintaining the uniform hardening depth is important problem to obtain good quality products and to reduce heat induced distortion and residual stress. For achieving this objective, we introduced a new design technique of a fuzzy logic controller that greatly simplified the design procedure by defining several simplified design parameters. In the design procedure, the major design parameters of the controller are characterized by identifying several common aspects. From a series of simulation results, we found that the proposed design technique can be effectively used to design of a fuzzy logic controller for the LASER surface hardening process.

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Prediction of Welding Imperfection with Idealization of Welding and Their Accuracy (용접이상화에 의한 용접부정의 예측과 정도)

  • Lee, Jae-Yik;Chang, Kyong-Ho;Kim, You-Chul
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.15-19
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    • 2013
  • In order to reduce a grand compute time in prediction of welding distortion and residual stress by 3D thermal elastic plastic analysis, idealization of welding that is methods to heat input simultaneously in all weld metal on the same welding direction is carried out on two weld joints(butt welding and fillet welding). Then, the accuracy of acquired results is investigated through the comparison of the high accuracy prediction results. The thermal conduction analysis results by idealization of welding, the temperature is raised accompany with beginning of heat input because all of weld metal is heated input at the same time. On the other side, the temperature witch predicted with high accuracy is raised at the moment heating source passes the measuring points. So, there is difference of time between idealization of welding and considering of moving heat source faithfully. However, temperature history by idealization of welding is well simulated a high accuracy prediction results.

Evaluation of the Grinding Performance of an Engine Block Honing Stone through Monitoring of Workload and Heat Generation (작업부하 및 발열 모니터링에 의한 엔진블록 호닝스톤 연삭성 평가)

  • Yun, Jang-Woo;Kim, Sang-Beom
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.69-75
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    • 2019
  • Since gasoline engines are based on a combination of a cast iron liner and an aluminum block, which have different thermal properties and stiffnesses, bore shape distortion is likely to occur during honing due to uneven thermal deformation. To solve this problem, many tests and evaluations are needed to support the development of a high-performance honing stone with low heat generation. Moreover, performance evaluation, which depends on inspection and observation after work, often requires much trial and error to optimize tool design, due to challenges in the accurate interpretation of results. This study confirmed that the assessment of grinding capability was clarified by evaluating performance under severe work conditions and by in-situ measurement and recording of current consumption (workload) and heat generation during operation. As a result of using a honing stone with excellent grinding performance in engine block manufacture-in which cylinder bore distortion caused by thermal deformation during manufacture is a problem-a noticeable improvement in the degree of cylindricity was observed.

Three Dimensional Thermal-Elastic Plastic Analysis of GMAW Considering the Melting of Weld Bead (비드의 용용상태를 고려한 가스메탈 아크용접의 3차원 열탄소성 변형 해석)

  • Jang-Hyun Lee;Jong-Gye Shin;Ji-Hoon Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.1
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    • pp.49-60
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    • 2002
  • Welding is essential in ship production since welding is very popular method for joining two or more metals. However, welding causes residual stress and distortion and these give a bad influence to the structure strength and assembly of ship blocks. Therefore, prediction and treatment of residual stress and distortion is a key to accuracy control in shipyard. In this paper, a computational procedure, based on thermal-elastic-plastic 3-dimensional FEA, has been suggested to simulate butt and fillet welding process. In the simulation process, temperature distribution at each time step is obtained by heat transfer analysis and then thermal deformation analysis is done with obtained temperature distributions to find the residual stress and distortion. In heat transfer analysis, enthalpy method is used to realize phase change at melting temperature. Also element birth and death method is used to simulate adding of weld metal in both heat transfer analysis and thermal elastic plastic analysis. The proposed procedure is verified by related researches and the results show good agreement with those of related researches.

Finite Element Analysis of Cylinder Head/Block Compound (엔진 실린더 헤드/블록의 유한 요소 해석)

  • Kim, Beom-Keun;Chang, Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.28-38
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    • 2003
  • Finite element analysis of cylinder heat/block compound under assembly, thermal and firing condition were performed. FE model including two cylinders with gasket, head bolts, liners and valve seats was used. FE modeling method and boundary conditions were introduced. Stress distribution and deformation of cylinder head and block under each loading condition were presented. Gasket pressure distribution and bore distortion level were predicted. Measured data of bore distortion was compared with the analysis results. The analysis result showed similar trends with the experimental data. High cycle fatigue analysis on the basis of this result has been performed in order to find the critical areas of the engine assembly.

Analysis of Laser Weldment Distortion in the EDFA LD Pump Packaging (광신호 증폭기 EDFA LD 펌프 패키징 레이저 용접부 변형 해석)

  • 손광재;양영수
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.166-169
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    • 2000
  • This paper presents a study on the LD Pump laser welded heat transfer and distortion analysis by using finite element method. In the production processing, ferrule and saddle of LD Pump in light-wave communication system are welded by multi mode Nd-YAG laser. Thus distortion happens during laser-welded packaging, and it makes an error of detecting the light signal translated through optical fiber in LD Pump. These parts experience thermal and mechanical hysteresis during heating and cooling process come from laser welding. The amount of final displacement is predicted using the finite element method. And the optimal shape is decided by using the result of pre-analysis.

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Structural Relaxation of Semiconducting Vanadate and IR-Transmitting Gallate Glasses Containing Iron

  • Nishida, Tetsuaki
    • The Korean Journal of Ceramics
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    • v.6 no.1
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    • pp.9-14
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    • 2000
  • Glass transition temperature (T/sub g/) is proportional to the quadrupole splitting(Δ) of Fe(III) obtained from the /sup 57/Fe Mossbauer spectra (T/sub g/-Δ rule (1990)). The values of Δ reflect the distortion of Fe(III) atoms, which occupy the sites of network-forming atoms. Heat treatment of potassium vanadate and calcium gallate glasses at around the individual T/sub g/ causes a structural relaxation, accompanying a linear decrease of T/sub g/ and Δ values. These experimental results prove that T/sub g/ decreases with a decrease in the distortion of VO₄, GaO₄, and FeO₄tetrahedra, as the T/sub g/-Δ rule predicted.

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Analysis of Laser Weldment Distortion in the EDFA LD Pump Packaging (광신호 증폭기 EDFA LD 펌프 패키징 레이저 용접부 변형 해석)

  • Gang, Dae-Hyeon;Son, Gwang-Jae;Yang, Yeong-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.139-146
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    • 2001
  • This paper presents a study on heat transfer and residual distortion analysis of laser welded EDFA(Erbium Doped Fiber Amplifier) LD(Laser Diode) Pump using the finite element method. In the production process of LD Pump in light-wave communication system, ferrule and saddle are welded by Nd-YAG laser. These parts experience thermal and mechanical effect during heating and cooling cycle with the laser welding. Thus distortion happens in the laser-welded packaging, and it makes an error in detecting the light signal translate through optical fiber in LD Pump. The amount of final displacement produced by the laser welding is predicted using the finite element method. And the optimal shape of saddle is proposed with the results of numerical analyses to minimize the displacement.

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A Study on the Thermal deformation during Heat-Treatment (열처리시의 열변형에 관한 연구)

  • Jang J. W.;Kim D. J.;Kang J. H.;Kang S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.161-166
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    • 2001
  • The distortion and fracture of heat treated components is a major industrial problem, which may considerably increase the costs of operations that involve high cooling rates. And also, thermal deformation would be generated during Heat Treatment. In this paper, the purpose is to check out the thermally deformed components during heat treatment and to analyze thermal deformation and thermal stress by two dimensional Finite Element Method. And two dimensional FEM program is evaluated for heat transfer and thermal deformation.

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