• Title/Summary/Keyword: Heat Distortion

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Evaluation of Buckling Distortion for the Thin Panel Welded Structure According to Welding Processes (박판 패널 용접부의 용접 기법에 따른 좌굴 변형에 관한 연구)

  • Shin, Sang-Beom;Lee, Dong-Ju;Lee, Joo-Sung
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.23-29
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    • 2008
  • The purpose of this study is to propose the proper fillet welding process for preventing the buckling distortion in thin panel welded structure. In order to do it, a heat input model for laser hybrid welding process was developed using FEA and experiment. The principal factors controlling the angular distortion and longitudinal shrinkage force caused by FCA and laser hybrid welding were identified as the welding heat input and weld rigidity using FEA. The predictive equations of angular distortion and longitudinal shrinkage force for each welding process were formulated as a function of the principal factors proposed. With the predictive equations, the buckling distortion at the thin panel welded structure with welding process was evaluated and compared using nonlinear buckling analysis and STEM(simplified thermo elastic method). Based on the results, the best way to prevent the buckling distortion at the given welded panel structures was identified as an intermittent FCA welding.

A Study on the Angular Distortion Prediction of Double Sided Multi-pass Butt Weldment (다층 양면 개선 맞대기 용접부의 각 변형 예측에 관한 연구)

  • Shin, Sang-Beom;Youn, Joong-Geun
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.37-41
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    • 2007
  • The purpose of this study is to establish the predictive method of angular distortion of the double-sided multi-pass butt weldment achieve it, the behavior of angular distortion in the butt weldment were investigated using comprehensive finite element analyses and experiments. The angular distortion in the multi-pass butt weldment strongly depends on the welding heat input(Q) and the effective bending rigidity of the weld throat. The effective bending rigidity of the first welding pass on the backing side was defined as the function of dimensionless parameter(k) and a bending rigidity of bead-on-plate weldment. Based on the results, the predictive equation for angular distortion of multi-pass butt weldment was proposed and verified by experiments.

Analysis characters of distortion of inclined mechanical face seal (경사진 기계평면시일의 변형거동 특성 해석)

  • 조승현;고영배;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.341-349
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    • 2001
  • Heat distortion of the non-contacting mechanical face seal is affected by friction heat between primary seal and seal sheet. The fluid or gas in mechanical face seal maintains operating gap, cooling friction heat and lubricates at the face of seal. So we designed face of seal for inclined face. inclined face of seal improves fluid or gas flow at the face of seal and it increases circumferential velocity at outer radius of the seal so temperature of the seal is decreased by low heat transfer coefficient at there. In this paper, inclined face seal are analysed numerically using finite element method for proof improve inclined face seal performance. Angle of the incline face used for FEA is from 50$^{\circ}$to 90$^{\circ}$and for explaining the effects of inclined face in seal, we get temperature, face distortion, and stress in the seal with variable operating gap and rotating speeds. Result of analysis shows that angle of the incline face is 60$^{\circ}$come to good thermal distortion characteristics.

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An Experimental Study of Marginal Distortion Related to Heat treatment and Surface Treatment in Metal Copings for Metal-Ceramic Restorations (금속.도재수복물용 금속의 열처리 및 표면처리에 따른 변형에 관한 연구)

  • Kim, Uoong-Chul
    • Journal of Technologic Dentistry
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    • v.14 no.1
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    • pp.45-54
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    • 1992
  • The purpose of this study was to observe the change of marginal distortion related to heat treatment and surface treatment in. Thirty copings were made on the self-curing resin dies and twenty coping among them were treated by heat and surface grinding. All copings were adapted on the respective dies and then were invested into the plastic boxes with tray resin. Both copiong and die invested in tray resin were cut through labio-lingually by a separating disc. This cross-cutting surface was ground and polished. Specimens were mounted on a light microscope and photographed. Marginal discrepancies were measured on photographes by a scale. The obtained results could be summarized in the followings : 1. In all metal copings, the distortion of cervical margin was shown after heat treatment and surface treatment. 2. There were no statistically significant differences in marginal fitness between shoulder and deep chamfer. 3. There were no statistically significant differences in marginal fitness between labial margin and lingual margin in one die. 4. In case of the copings which were not treated with preheating and were treated with surface grinding, the marginal distortion shows a tendency to increase.

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A study on the prediction of micro-deformation in laser welding of small structure (소형구조물의 레이저-용접시 미세 변형 예측에 관한 연구)

  • 장원석;나석주
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.170-172
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    • 2000
  • In this research, newly proposed heat source equations were calculated to predict micro distortion of small structure in laser welding and compared with experimental results which were measured using laser speckle metrology. A finite element code, ABAQUS is used for the heat transfer analysis with a three-dimensional plane assumption. The results suggest that weld distortion is varied according to the heat source of the. laser beam.

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A Study on the Distortion Control Characteristics of the STS 304 Multi-pass Butt Weldment by Tensioning Method (인장하중법에 따른 STS 304 다층 맞대기 용접부의 변형 제어 특성에 관한 연구)

  • Kim, Ha-Geun;Lee, Dong-Ju;Shin, Sang-Beom
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.73-78
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    • 2010
  • The purpose of this study is to develop the control technology of the welding distortion caused by Auto NG-GTA(Narrow Gap-GTA) welding process at the STS 304 multi-pass butt weldment. Heat input model for Auto NG-GTA welding process was established and verified by measuring temperature change and molten pool shape at the bead-on-plate weldment. With the heat input model developed, the effect of tension load on the welding distortion at the STS 304 multi-pass butt weldment was evaluated using the thermo-elasto-plastic FE analysis. In accordance with FEA results, the angular distortion and transverse shrinkage sharply decreased with an increase in tension load. This result indicated that tensioning method was an effective countermeasure against the welding distortion of the STS 304 multi-pass butt weldment.

A Study on the Distortion Control Characteristics of the STS 304 Multi-pass Butt Weldment by the Tensioning Method (인장하중법에 따른 STS 304 다층 맞대기 용접부의 변형 제어 특성에 관한 연구)

  • Kim, Ha-Keun;Lee, Dong-Ju;Shin, Sang-Beom
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.101-101
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    • 2009
  • The purpose of this study is to develop the control technology of the welding distortion caused by Auto NG-GTA welding process at the STS 304 multi-pass butt weldment. For it, heat input model for Auto NG-GTA welding process was established and verified by measuring temperature change and molten pool shape at the bead-on-plate weldment. With heat input model developed, the effect of the tension load on the amount of welding distortion at the STS 304 multi-pass butt weldment was evaluated using the thermo-elasto-plastic FE analysis. In accordance with FEA results, the angular distortion and transverse shrinkage sharply decreased with an increase in tension load. This result indicates that tensioning method was verified as a countermeasure against the welding distortion of STS 304 multi-pass butt weldment.

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A STUDY ON THE DISTORTION OF THE COPINGS FOR CERAMOMETAL CROWNS DURING REPEATED FIRING (도재전장금관을 위한 코핑의 변형에 관한 연구)

  • Lee, Ki-Hong;Chung, Hun-Young;Lee, Sun-Hyung;Yang, Jae-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.35 no.4
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    • pp.706-718
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    • 1997
  • Ceramometal crowns are common restorations in fixed prosthodontics because of their casting accuracy, the high strength properties of the metal, and the cosmetic appearance of porcelain. However, deterioration of the initial fit of the metal coping has been observed after the porcelain firing cycle. The distortion due to repeated firing makes it difficult to fit crown margin and elicits microleakage. The major causes of distortion are the residual stress that accumulate during wax-up, casting, cold work and the induced stress caused by the mismatch of porcelain-metal thermal contraction. This study examined the marginal fit changes of metal copings in relation to repeated firing and the effects of heat treatment that reduce the distortion resulted from residual stress. The marginal changes of the copings that were treated with conventional method and those treated with heat before repeated firing, were evaluated. The metal die which represented preparations of a maxillary central incisor was fabricated, and 45 wax patterns were cast with nonprecious metal alloys. The heat treatment of each group was performed as follows. Group 1(control) : Casting - Devesting - Cold work - Firing Group 2 : Casting - Heat treatment - Devesting - Cold work - Firing Group 3 : Casting - Devesting - Cold work - Reinvesting - Heat treatment - Devesting - Firing The copings were fired 3 times. After each firing, the marginal fit changes were measured with inverted metallurgical microscope at the 4 reference points located at labial, lingual, and both proximal surface. Measurements were compared, and statistically analyzed. The results were as follows ; 1. In all groups, the highest value of marginal fit changes of the copings studied were found after the first firing cycle. 2. When the distortion of each experimental group at the first firing cycle were compared, group 1 exhibited the greatest changes($20-27{\mu}m$), followed by group 2($9-13{\mu}m$), and group 3($8-10{\mu}m$). 3. The copings treated with heat before devesting(group 2) revealed significantly smaller marginal fit changes than the copings treated with conventional method(group 1). (p<0.01) 4. The copings treated with heat after reinvesting(group 3) revealed significantly smaller marginal fit changes than the copings treated with conventional method(group 1). (p<0.01) 5. No siginificant differences in marginal fit changes were found between the copings treated with heat before devesting(group 2) and the copings treated with heat after reinvesting(group 3). (p>0.01)

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Hardness and Distortion Characteristics of SCM415 Steel by Carburizing (진공침탄과 가스침탄에 의한 SCM415강의 경도 및 변형특성)

  • Park, S.J.;Rhee, K.S.;Kim, K.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.6
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    • pp.269-271
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    • 2002
  • For the investigation of the hardness profiles and distortion characteristics of SCM415 steel, test pieces of SCM415 steel were gas and vacuum carburizing treated. The hardness profiles and distortion characteristics of vacuum and gas carburized SCM415 steel show different results. Vacuum carburizing can offer more improved hardness profiles than alternate methods of carburizing. Compared to alternate methods of carburizing, vacuum carburizing can offer improved mechanical properties and reduced cycle times of the process.