• Title/Summary/Keyword: Heat Deformation

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Study on the Cold Formability of Drawn Non-heat Treated Steels (신선 가공된 열처리 생략강의 냉간 성형성에 대한 연구)

  • 박경수;박용규;이덕락;이종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.307-310
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    • 2003
  • Non-heat treated steels are attractive in the steel-wire industry since the spheroidization and quenching-tempering treatment are not involved during the processing. In this study, three different steels such as dual phase steel, low-Si steel, and ultra low carbon bainitic steel were used to investigate their deformation resistance and forming limit. Deformation resistance was estimated by calculating the deformation energy and the forming limit was evaluated by measuring the critical strain revealing crack initiation at the notch tip of the specimens. The results showed that deformation resistance was the lowest in the low-Si steel, and the forming limit strain was the highest in the ultra low carbon bainitic steel.

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Effect of Prior Deformation on the Martensitic Transformation Temperature(Ms) and Reversed Martensitic Transformation Temperature(As) in Fe-Ni Alloy (Fe-Ni합금(合金)의 마르텐사이트변태온도(變態溫度)(Ms)와 역변태온도(逆變態溫度)(As)에 미치는 소성가공(塑性加工)의 영향(影響))

  • Shon, In-Jin;Nam, Kee-Seok
    • Journal of the Korean Society for Heat Treatment
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    • v.3 no.4
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    • pp.41-52
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    • 1990
  • This research has been performed in order to investigate the effect of prior deformation on the Ms temperature and reversed As of Fe-Ni alloy. The Ms temperature rose with increment of strain to 30% but lowered over 50%. It can be analysed that martensitic transformation was promoted by partial dislocation in low strain, but suppressed by dislocation cell structures in high strain. The As temperature was substantially increased with higher deformation to 20% but slowly above 50%. It may be caused that as the transition bands formed by deformation constrained shear strain, therefore austenitic transformation was hindered.

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A study on slideway deformation from High-frequency heat treatment in GC300 (GC300에서 고주파 열처리에 따른 안내면 변형에 관한 연구)

  • 조규재;김유엔;홍성오;김훈희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.53-57
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    • 2001
  • The way to reduce wear quantity of numerical control machine tool slideway is highfrequency heat treatment process for slideway in GC300 By using this way mentioned above We can expect the increase of Rockwell hardness from Rockwell hardness 30 to 48∼55. The deformation quantity caused by high-frequency heat treatment results in increasing nonwork time at the following process grinding work so it is important that we minimize the deformation quantity as much as possible. This thesis will propose one of the ways to minimize nonwork time at grinding work we first prospect the deformation quantify and process the rough cutting considering the data.

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Effects of Inductor Shape in Steel Forming Process with High Frequency Induction Heating (유도가열을 이용한 강판성형공정에서 유도코일 형상의 효과)

  • Yang, Young-Soo;Bae, Kang-Yul;Shin, Hee-Yun
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.66-72
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    • 2008
  • Because of high intensity and easy controllability of the heat source, high frequency induction heating has been concerned and studied for the steel forming process in the ship building industry. However, the heating and forming characteristics have to be further properly modelled and analyzed for the process to be utilized with its optimal working parameters. In this study, a modelling with thermo-elasto-plastic analysis is performed using the FEM to study heat flow and deformation of the steel plate during the forming process with the electro-magnetic induction heating. The numerical model is then used to study the effect of the inductor shape on the magnitude of angular deformation of the plate during the forming process. It is revealed that the square shape of inductor induces the largest deformation among the rectangular inductors.

On the Fillet Weld-Induced Deformation Control by Applying the Tensioning Method (장력법을 적용한 필릿용접변형 제어에 관한 연구)

  • Lee, Joo-Sung;Kim, Cheul-Ho
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.38-43
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    • 2009
  • As it has been well appreciated, the weld-induced deformation control is one of the most important issues from view point of efficiency in ship production. The weld-induced deformation is more serious in the case of thin plate block than in the case of relatively thick plate block, since, for example, heat affect zone of thin plates is wider than that of thick plates for the same heat input. Among weld-induced deformation, buckling deformation due to shrinkage and residual stress in weld line direction is one of the most serious deformation type. This paper is concerned with the controling the buckling deformation of thin plate fillet weld by applying the tensioning method. Weld experiments have been carried out for specimens with varying the magnitude and direction of tension load. The results are graphically represented to show the effect of tensioning method upon reducing the weld-induced deformation. From the present findings, its has been seen that tensioning method is one of the useful ways to control the weld-induced deformation of fillet weld of thin plates.

A Study on the Leakage Analysis of Scroll Compressor with Thermal Deformation Considered (열변형을 고려한 스크롤 압축기의 누설 해석에 관한 연구)

  • Gu, In-Hoe;Park, Jin-Mu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2428-2437
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    • 2000
  • In general, it is known that the portion of leakage loss is more than 20 % of total loss in scroll compressor. So far many studies have been done to improve the leakage problem and volumetric efficiency. In order to do this it is necessary that the leakage is exactly evaluated for conventional scroll model. Almost all studies that have been done were assumed that the clearance remains constant while operating. But in actual operating conditions, scroll wrap is deformed due to elevated refrigerant gas temperature. And this makes the leakage clearance change, so the leakage mass flow and the volumetric efficiency are also changed. In this study we assumed the steady state operating condition and obtain the average temperature and convection heat transfer coefficient in terms of involute angle. With these results, using finite element method we analyzed the heat transfer of scroll wrap, then did thermal deformation analysis. Then we obtain the leakage clearance and do the leakage and volumetric efficiency analysis. Compared with undeformed feature, we examine the effect of the thermal deformation on the leakage. The results say that the leakage mass flow for the case of considering thermal deformation is less than that for the unconsidered one, and this means that the leakage clearance is reduced due to thermal deformation.

A Study on Welding Deformation of Thin Plate Block of PCTC by Using Equivalent Load Method (등가하중법을 이용한 PCTC 박판 블록 용접변형에 관한 연구)

  • Kang, Sung-Koo;Yang, Jong-Soo;Kim, Ho-Kyung;Heo, Joo-Ho
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.106-111
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    • 2011
  • The use of thin plate increases due to the need for light weight in large ship. Thin plate is easily distorted and has residual stress by welding heat. Therefore, the thin plates should be carefully joined to minimize the welding deformation. In this study, the welding deformation of PCTC which use a thin plate is investigated by using equivalent load method. The analysis model of 10, 11, 12, upper and garage deck is composed of thin plate of 6mm which is susceptible to welding heat. For two different welding sequences, the welding deformation is calculated and its trend is investigated. The influence of gravity on welding deformation is studied.

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AN ANALYSIS OF MOLDING AND CURING OF SMC BY THE FINITE ELEMENT METHOD

  • Kim, Naksoo-
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1992.03a
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    • pp.177-200
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    • 1992
  • A thermo-viscoplastic finite element program was developed to analyze the compression molding of SMC process. Deformation of the material was modelled by using the flow-rule. Heat balance during the process was coupled to the deformation. In the cure study, a kinetic model was adopted to describe the cure behavior. The numerical kinetic model was integrated with the thermo-viscoplastic numerical analysis by adding heat generation due to the chemical reaction of the workpiece in the heat transfer analysis. The integrated finite element program can simulate a whole sequential molding process including deformation, heat transfer, and chemical reaction. A practical SMC molding process with T-shaped substructure was simulated. The simulated results showed good agreements with experiments.

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Thermal Analysis of Vacuum Cleaner Suction Nozzle Cover under Variable Conditions (다양한 조건하에서의 진공청소기 흡입구 커버의 열변형 해석)

  • Kang, Hyung-Seon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.973-978
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    • 2007
  • In this paper, we make a study of a thermal deformation by FEM and test to define the deformation mode of the Vacuum-Cleaner's Nozzle-Cover. In FEM analysis, 3 different conditions were considered separately, such as (1) Compressive force by Belt tension, (2) Friction heat between Belt and Shaft and (3) Compressive force combined with heat. Throughout FEM analysis it was found that the deformation was caused by heat and it was proved through a simulation test with a real product.

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A Study on High Temperature Deformation Behavior of Spray-Formed High Speed Steels (분무주조 고속도공구강의 고온변형 거동에 관한 연구)

  • Ha, T.K.;Jung, J.Y.
    • Transactions of Materials Processing
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    • v.27 no.2
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    • pp.123-129
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    • 2018
  • In the present study, the mechanical behavior of the spray-formed high speed steel was investigated employing the internal variable theory of inelastic deformation. Special attention was focused on the effect of the microstructure evolution during the hot working process, such as the distribution of carbides to provide a basic database for the production condition of high speed steels with excellent properties. The billets of high speed steel ASP30TM were fabricated by a spray forming, and the subsequently hot-rolled and heat-treated process to obtain uniformly distributed carbide structure. As noted the spray-formed high speed steel showed relatively coarser carbides than hot-rolled and heat-treated one with fine and uniformly distributed carbide structure. The step strain rate tests and high temperature tensile tests were carried out on both the spray-formed and the hot-rolled specimens, to elucidate their high temperature deformation behavior. The spray-formed high speed steel showed much higher flow stress and lower elongation than the hot-rolled and heat-treated steel. During the tensile test at $900^{\circ}C$, the interruption of the deformation for 100 seconds was conducted to reveal that the recovery was a main dynamic deformation mechanism of spray formed high speed steel. The internal variable theory of the inelastic deformation was used to analyze data from the step strain rate tests, revealing that the activation energies for hot deformation of as-spray-formed and hot-worked steels, which were 157.1 and 278.9 kJ/mol, and which were corresponding to the dislocation core and lattice diffusions of ${\gamma}-Fe$, respectively.