• Title/Summary/Keyword: Hazard analysis & critical control point (HACCP)

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Application of Predictive Food Microbiology Model in HACCP System of Milk (우유의 HACCP 시스템에서 Predictive Food Microbiology Model 이용)

  • 박경진;김창남;노우섭;홍종해;천석조
    • Journal of Food Hygiene and Safety
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    • v.16 no.2
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    • pp.103-110
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    • 2001
  • Predictive food microbiology(PFM) is an emerging area of food microbiology since the later 1980’s. It does apply mathematical models to predict the responses of microorganism to specified environmental variables. Although, at present, PFM models do not completely developed, models can provide very useful information for microbiological responses in HACCP(Hazard Analysis Critical Control Point) system and Risk Assessment. This study illustrates the possible use of PFM models(PMP: Pathogen Modeling Program win5.1) with milk in several elements in the HACCP system, such as conduction of hazard analysis and determination of CCP(Critical Control Points) and CL(Critical Limits). The factors likely to affect the growth of the pathogens in milk involved storage fixed factors were pH 6.7, Aw 0.993 and NaCl 1.3%. PMPwin5.1 calculated generation time, lag phase duration, time to level of infective dose for pathogens across a range of storage (Critical Control Points) and CL(Critical Limits). The factors likely to affect the growth of the pathogens in milk involved storage temperature, pH, Aw and NaCl content. The factors likely to affect the growth of the pathogens in milk involved storage temperature, pH, Aw and NaCl content. The variable factor was storage temperature at the range of 4~15$^{\circ}C$ and the fixed factors were pH 6.7, Aw 0.993 and NaC 1.3%. PMPwin5.1 calculated generation time, lag phase duration, time to level of infective dose for pathogens across a range of storage temperature.

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Suggestions for better HACCP system operation in butcher shops (식육판매장의 HACCP system 운용 개선을 위한 제언)

  • Hong, Chong-Hae;Kang, Cheon-Kun
    • Korean Journal of Veterinary Service
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    • v.35 no.4
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    • pp.321-325
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    • 2012
  • Hazard Analysis Critical Control Point (HACCP) system application is expanded to food chain from farm to table to supply safe livestock products with consumers in Korea. The objectives of this study were to analyze the HACCP operating conditions in butcher shops and to suggest for better HACCP implementation. We analyzed the HACCP inspection reports for butcher shops implemented by the Korea Livestock Products HACCP Accreditation Service from 2007 to 2009 and from 2010 to 2012 to compare the rate of HACCP non-compliances. The overall rate of non-compliances was higher in 2010~2012 than 2007~2009. The current inadequate HACCP operating level was directly related with the business size. Ninety-nine percent of the butcher shops were very small business with under 10 employees in Korea, and these small-sized businesses usually had great difficulties in implementing HACCP due to lack of technical expertise and financial resources. To overcome the obstacles and to facilitate more effective HACCP application and operation in butcher shops, government should play a leading role in developing flexible and simplified HACCP-based system which merges both the pre-requisite and HACCP principles.

A Study on Microbiological Hazard Analysis according to the Steaming Process of Various Rice Cakes

  • Kim, Jung-Yun;Park, Da-Hyun;Rha, Young-Ah
    • Culinary science and hospitality research
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    • v.23 no.6
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    • pp.20-26
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    • 2017
  • To guarantee the safety of rice cake production, the Hazard Analysis Critical Control Points system was applied to the production process. The purpose of this study was to analyze the microbiological hazards of the manufacture of rice cakes, and establish critical limits in the process of the manufacturing rice cakes. To control the microbiological hazards, the sterilization process was set to a critical limit. The process of manufacturing rice cakes can reduce these microbiological hazards during the steaming process. A microorganism test for each specimen was conducted three times and compared with before and after steaming processes. The finished product was conducted by microbiology experiment and the validity of the steaming process was verified. The results were determined to be capable of reducing the biological element of Critical Control Point via the steaming process. Microbiology such as aerobic plate count, coliform, Escherichia coli(E. coli), Listeria monocytogenes, Enterohemorrhagic E. coli, Salmonella spp., Bacillus cereus, Staphylococcus aureus and Clostridium perfringens was evaluated by the experimental method of Korean Food Standards Codex. Aerobic plate count was reduced by steaming process, and no microorganism were detected. All rice cakes in the finished product were judged to be safe for both the Escherichia coli and general bacteria. In conclusion, it suggested that a HACCP plan was necessary for management standard and systematic approach in the establishment of critical limit, problem resolution, verification method, education, and records management. Based on this study, it is intended to provide a baseline for improving quality control standards and improving hygiene levels for small manufacturers.

Microbiological Evaluation for HACCP System Application of Green Vegetable Juice Containing Lactic Acid Bacteria (유산균을 함유한 녹즙의 HACCP 시스템 적용을 위한 미생물학적 위해도 평가)

  • Kwon, Sang-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.11
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    • pp.4924-4931
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    • 2011
  • This research performed to evaluate a production processes reporting by the HACCP system of green vegetable juice products, containing lactic acid bacteria, stage of processing raw materials agricultural products and production facilities of general bacteria and pathogenic micro organism. General bacteria are found from four samples of storage of agricultural products at process stage and water was detected 8.67~14.67 CFU/ml. However, all samples were detected less than 105 CFU/ml as a legal standards after the process of UV sterilization. For the outcome of experiment of E.coli, E.coli O157:H7, B.cereus, L.moonocytogenes, Salmonella spp, Staph.aureus as the food poisoning bacterial, E.coli was detected until UV pre-step process in storage process and B.cereus was detected partly till 1st washing. Since all bacterial, Yeast and Mold are detected in main materials, pre-control method is a necessary to establish for decreasing with a number of initial bacteria of main materials and it is considered to establish the effective ways of washing and sterilization such as production facilities for cross contamination prevention of bacteria and Sthaphylococcus. Based on above results, the process of UV sterilization should be managed with CCP as an important process to reduce or eliminate the general and food poisoning bacterial of green vegetable juice products, including lactic acid bacteria. Therefore, it is considered to need an exhaustive HACCP plan such as control manual of UV sterilization, solution method, verification, education and training and record management.

위해요소 중점 관리기법(HACCP)에 의한 신선 편의식품의 미생물 안전성 확보

  • Hong, Seok-In;Lee, Eun-Sil;Kim, Dong-Man
    • Bulletin of Food Technology
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    • v.13 no.3
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    • pp.3-16
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    • 2000
  • 신선 채소류 편의식품에 관련된 병원성 세균으로는 Listeria monocy togenes, Yersinia enterocolytica,A eromonas hydrophila 등이 포함된다. 이들 제품은 미생물(병원성 및 비병원성)을 감소시키거나 사멸시키기 위해 별도의 살균 또는 항균제재를 사용하지 않기 때문에 초기 원료에 존재하거나 혹은 가공 및 유통 과정에서 오염된 미생물이 제품에 그대로 존재할 수 있다. 따라서 이들 제품에서는 병원성 세균이 발견될 수도 있으며, 특히 냉장유통 중 온도조절이 불완전할 경우 그 가능성이 더욱 높아지므로 신선 편의식 채소류 제품에 대해서는 보다 철저한 위생관리가 필요하다. 이러한 측면에서 위해 요소 중점관리기법(Hazard Analysis Critical Control Point, HACCP)을 적용하면 미생물학적 안전성을 확보할수 있다. HACCP이란 특정 제품의 수확에서 소비까지 전 공정에 대해 위해 요소를 검토하고, 이를 조절하기 위한 특별한 수단을 규정하는 관리기법이다. 본 연구에서는 HACCP의 7가지 기본 원칙을 정리하여 실제 대파(green onion)의 최소가공 과정에 적용함으로서 미생물학적 안전성을 확보하고자 시도한 사례를 중심으로 검토하였다.

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식품위생관리와 Hazard Analysis Critical Control Point System

  • Kim, Chang-Nam
    • 한국유가공학회:학술대회논문집
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    • 1997.10a
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    • pp.1-49
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    • 1997
  • HACCP팀은 모든 종사자(소유자 포함)에 대한 기구조직표, 역할분담 및 인수인계사항을 작성하고 모든 종사자는 사전에 HACCP system에 대해 충분히 이해시킬것. 또한 자체 위생관리현황이나 법적 관련규정을 정확하게 이해할 것. HACCP(준비)팀은 HACCP system의 적용을 위한 식품 품목 또는 유형, 시설, 공정단계, 지역 및 위해요인 종류의 범위를 정확하게 결정하여 문서화할 것. 제품설명서와 공정흐름도는 이후 단계에 매우 중요한 기초정보를 제공한다. 따라서 현장을 확인하는 등 사실에 입각하여 정확하게 작성할 것. 위해분석은 인내심을 가지고 현실성을 고려한 충분한 기초자료를 이용하여 정확하게 수행할 것. CCP의 결정전에 위해방지방법, 허용수준, 관리자를 결정하고 해당공장내이 현실성을 고려하여 CCP를 결정할 것. 관리기준 및 허용오차는 물리화학적 인자에 대하여 충분한 기초자료를 통해 설정할 것. CCP에 대한 모니터링과 개선조치 방법을 6하원칙에 준하여 현장생산종사자 중심으로 구체적으로 작성할 것. 모니터링과 검증은 명확하게 구분하여 관리할 것.

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Microbiological Hazard Analysis for HACCP System Application to Vinegared Pickle Radishes (식초절임 무의 HACCP 시스템 적용을 위한 미생물학적 위해 분석)

  • Kwon, Sang-Chul
    • Journal of Food Hygiene and Safety
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    • v.28 no.1
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    • pp.69-74
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    • 2013
  • This study has been performed for 150 days from February 1 - June 31, 2012 aiming at analyzing biologically hazardous factors in order to develop HACCP system for the vinegared pickle radishes. A process chart was prepared as shown on Fig. 1 by referring to manufacturing process of manufacturer of general vinegared pickle radishes regarding process of raw agricultural products of vinegared pickle radishes, used water, warehousing of additives and packing material, storage, careful selection, washing, peeling off, cutting, sorting out, stuffing (filling), internal packing, metal detection, external packing, storage and consignment (delivery). As a result of measuring Coliform group, Staphylococcus aureus, Salmonella spp., Bacillus cereus, Listeria Monocytogenes, E. coli O157:H7, Clostridium perfringens, Yeast and Mold before and after washing raw radishes, Bacillus cereus was $5.00{\times}10$ CFU/g before washing but it was not detected after washing and Yeast and Mold was $3.80{\times}10^2$ CFU/g before washing but it was reduced to 10 CFU/g after washing and other pathogenic bacteria was not detected. As a result of testing microorganism variation depending on pH (2-5) of seasoning fluid (condiment), pH 3-4 was determined as pH of seasoning fluid as all the bacteria was not detected in pH3-4. As a result of testing air-borne bacteria (number of general bacteria, colon bacillus, fungus) depending on each workplace, number of microorganism of internal packing room, seasoning fluid processing room, washing room and storage room was detected to be 10 CFU/Plate, 2 CFU/Plate, 60 CFU/Plate and 20 CFU/Plate, respectively. As a result of testing palm condition of workers, as number of general bacteria and colon bacillus was represented to be high as 346 $CFU/Cm^2$ and 23 $CFU/Cm^2$, respectively, an education and training for individual sanitation control was considered to be required. As a result of inspecting surface pollution level of manufacturing facility and devices, colon bacillus was not detected in all the specimen but general bacteria was most dominantly detected in PP Packing machine and Siuping machine (PE Bulk) as $4.2{\times}10^3CFU/Cm^2$, $2.6{\times}10^3CFU/Cm^2$, respectively. As a result of analyzing above hazardous factors, processing process of seasoning fluid where pathogenic bacteria may be prevented, reduced or removed is required to be controlled by CCP-B (Biological) and threshold level (critical control point) was set at pH 3-4. Therefore, it is considered that thorough HACCP control plan including control criteria (point) of seasoning fluid processing process, countermeasures in case of its deviation, its verification method, education/training and record control would be required.

A Study on Microbial Management Level of Manufacturing Environment, Raw Meat and Products in HACCP Implemented Meat Market (HACCP 인증 축산물 판매장의 제조 환경 및 식육의 미생물 관리수준에 관한 연구)

  • Cho, Seok-Hyun;Baek, Seung-Hee;Ahn, Jong-Ho;Nam, In-Sik
    • Korean Journal of Organic Agriculture
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    • v.27 no.2
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    • pp.193-204
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    • 2019
  • The aim of this study was to investigate the effect of hazard analysis and critical control point (HACCP) system application on microbial hazard management levels of pork and manufacturing environments. In this study, we compared and analyzed microbial levels in raw meat, finished products, and manufacturing environments (knifes, gloves, and cutting boards) of HACCP and non-HACCP meat markets. In addition, we surveyed the hygiene statuses of HACCP and non-HACCP meat markets. The general bacterial counts in raw meat, finished products, and manufacturing environments were lower in HACCP meat markets than in non-HACCP meat markets. Particularly, non-HACCP meat markets exceeded the Ministry of Food and Drug Safety microbiological recommendation criteria for raw meats (8.7%) and finished products (8.7%). Escherichia coli and coliform counts in raw meat, finished products, and manufacturing environments were also lower in HACCP meat markets than in non-HACCP meat markets. The biological hazard levels of finished products from non-HACCP meat markets were affected by raw meat and manufacturing environment. Moreover, according to questionnaire survey results, personal hygiene, manufacturing environment, and facility standards were lower in non-HACCP meat markets than in HACCP meat markets. Implementation of HACCP at meat markets is expected to minimize food poisoning by reducing the biological hazard levels to provide safe livestock products to consumers.

Application of HACCP for Hygiene Control to Jabchae in Team Foodservice Facility (잡채를 중심으로 한 단체급식시설의 위생개선을 위한 HACCP 적용에 관한 연구)

  • 이선애;박경준;강성태
    • Culinary science and hospitality research
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    • v.9 no.4
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    • pp.81-97
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    • 2003
  • The purpose of this study was to evaluate hazard factors in the steps of production, holding and assembly and service of jabchae that were served by contracted management in school meal foodservice. And method of control with the Hazard Analysis Critical Control Point (HACCP)program was suggested. The hazard factors in jabchae product had come from the temperature, time, growth of microbiological equipment and utensils. Almost of raw materials, prepreparation and storage, cooking, holding, serving established the critical control point. It has shown that the microbiological quality of raw materials for jabchae was a little inferior at the time of receiving based on the total plate count(10$^3$∼10 $^{5}$ ), coliform(0∼10$^3$). However microbiological quality become acceptable level by washing and a few disinfection method. Microbiological growth has increased in 3hr at room temperature up to 5.1${\times}$10$^2$ after preparation of jobchae. In conclusion, it is extremly important to reduce hoiding and serving time and to avoid treating food within the danger zone for food safeness. In addition, the prevention of cross-contamination during mixing the ingredients with improper equipment and with insanitary treatments by workers was also important to keep the food safe in this foodservice facility.

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The Development on HACCP Safety Management System using Ubiquitous Sensor Networks (USN을 이용한 HACCP 안전관리시스템 개발)

  • Shin, Seung-Chan;Shin, Dong-Youn;Son, Byung-Rak;Kim, Jung-Gyu
    • Proceedings of the Korean Information Science Society Conference
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    • 2007.10d
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    • pp.440-445
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    • 2007
  • 본 논문은 USN을 이용하여 최근 식중독의 원인을 체계적으로 제거하기 위해 식품 위해 요소 중점관리인 HACCP(Hazard Analysis and Critical Control Point) 안전관리시스템을 개발하였다. HACCP 안전관리시스템은 센서 네트워크, 패킷포워더, 관리서버로 구성된다. 각 주방기기에 부착한 센서 노드는 자율 네트워크를 구성하여 측정한 센싱 데이터를 관리서버로 송신하고, 관리서버는 수신한 데이터를 분석하여 사용자에게 HACCP 관련 서비스를 제공한다. 본 논문에서는 센서 노드용 펌웨어를 개발하고, 응용 소프트웨어를 개발하였다. 기존 HACCP 시스템에서 문제시되었던 통신망 구축 문제, 유지보수 문제를 본 논문에서 해결하였다. HACCP 안전관리시스템은 자율적인 모니터링과 CCP 기록을 자동적으로 작성하여 식품위해요소 관리에서 신뢰성 향상과 장애 발생 시 신속한 조치가 가능하게 할 수 있는 시스템이다. 유비쿼터스의 핵심 기술인 센서 네트워크 기술을 이용하여 기존 HACCP 시스템의 문제점은 개선할 수 있었다.

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