• Title/Summary/Keyword: Hardware in the loop test

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Development of simulation systems for telemanipulators in confined cell facilities

  • Yu, Seungnam;Ryu, Dongsuk;Han, Jonghui;Lee, Jongkwang;Lee, Hyojik;Park, Byungsuk
    • Nuclear Engineering and Technology
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    • v.52 no.2
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    • pp.429-447
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    • 2020
  • The considered simulation tasks are based on an electrometallurgical process development strategy and associated telemanipulator simulation systems are proposed with various scales of experimental facilities. Fundamentally, target facilities are assumed to be operated only by remote handling systems because the considered process is operated in hazardous environments. Futhermore, the feasibility at various scales should be experimentally verified with gradual increase in throughput. In this regard, bench, engineering, and pilot-scale simulation systems are important early-stage tools for assessing the practical operability of the target process with the material handling systems. Such simulation systems are highly customized for applications and are a precursor to larger pilot and demonstration-scale plants. This paper introduced and classified the developed simulator systems for this approach at various scales using remote handling systems which were assembled inside a virtual target facility, and the manmachine interface was included for a more realistic operation of the simulator. The results obtained for each simulator show the feasibility and requirement for improvement of the systems for the considered test issues with respect to the operation and maintenance of the process.

Analysis of Diagnosis and Failsafe Algorithm Using Transmission Simulator (변속기 시뮬레이터를 이용한 진단 및 안전작동 알고리즘 분석)

  • Jung, Gyuhong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.89-97
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    • 2014
  • As the digital control technologies in automotive industry have advanced, electronic control units(ECUs) play a key-role to improve system performance. Transmission control unit(TCU) is a shifting controller for automatic transmission of which major functions are to determine the shift and manage the shifting process considering the various sensor signal on transmission and driver's commands. As with any ECU in vehicle, TCU performs complex algorithms such as shift control, diagnostic and failsafe functions. However, firmware design analysis is hardly possible by the reverse engineering due to code protection. Transmission simulator is a hardware-in-the-loop simulator which enables TCU to work in normal mode by simulating the electrical signal of TCU interface. In this research, diagnosis and failsafe algorithm implemented on commercialized TCU is analyzed by using the transmission simulator that is developed for wheel loader construction vehicle. This paper gives various experimental results on the proportional solenoid current trajectories for different operating modes, error detection criterion and limphome mode gears for all the possible cases of clutch malfunction. The derived results for conventional TCU can be applied to the development of inherent TCU algorithms and the transmission simulator can also be utilized for the test of TCU to be developed.

Analysis of Diagnosis Algorithm Implemented in TCU for High-Speed Tracked Vehicles (고속 무한궤도 차량용 변속제어기 진단 알고리즘 분석)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.30-38
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    • 2018
  • Electronic control units (ECUs) are currently popular, and have evolved further towards the high-end application of autonomous vehicles in the automotive industry. Such digital technologies have also become widespread, in agriculture and construction equipment. Likewise, transmission control of high-speed tracked vehicles is based on the transmission control unit (TCU), performing complex gear change control functions, and diagnostic algorithms (a TCU's self-diagnostic and reporting capability of malfunction data through CAN communication). Since all functions of TCU are implemented by embedded-software, it is hardly possible to analyze specifications by reverse engineering. In this paper a real-time transmission simulator adaptable to TCU is presented, for analysis of diagnosis algorithm and standards. Signal simulation circuits are deliberately designed considering electrical characteristics of TCU inputs and various analysis tools, such as analog input auto scan function, and global output enable switch, are implemented in software. Test results from hardware-in-the-loop simulator verify tolerance time for each error, as well as cause of fault, error reset conditions.

A Study on Spark Advance Control System using Microprocessor (마이크로프로세서를 이용한 엔진점화시기 제어장치)

  • Min, Y.B.;Lee, K.M.;Lee, S.K.;Kim, Y.H.
    • Journal of Biosystems Engineering
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    • v.14 no.2
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    • pp.80-84
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    • 1989
  • In order to improve the combustion efficiency of the agricultural engine, an ignition timing control system was developed and tested. The control system was composed of the CDI ignition circuit, the microcomputer and the interfacing devices. In this study, the simplicity of the control system and the flexibility of the control strategy were emphasized for the precision, the applicability and the economical efficiency. The hardware was consisted in almost the same compositions as those of the automobile engine. The softwares of the control algorithms were developed to three types depending on the combination of the quasi-adaptive control and the open loop control which had the different spark advance equations according to the input variables such as engine speed, exhaust gas temperature and brake torque. The test results were summarized as follows: 1. By using the computer control system, the fuel consumption efficiency could be improved and the fuel consumption could be reduced by 0 to 57% compared to that of the fixed spark advance system. 2. The fuel consumption of the control mode with the quasi-adaptive algorithm was reduced by average 0.8% compared to that of the control mode without quasi-adaptive algorithm. 3. It was found that the control mode with the quasi-adaptive algorithm adopting single input of engine speed had most applicability and economical efficiency among three types of the control algorithms.

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Evaluating System for Fuel Injector with the Condition of a Driving Vehicle Mode Using an ECU HILS (ECU HILS를 이용한 실차 주행 조건에서의 인젝터 평가시스템)

  • Lee, Choong-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.812-828
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    • 2010
  • A fuel injection system using an ECU HILS as an alternate to a vehicle test for the fuel injectors was developed. The throttle position, vehicle speed, engine speed, crank position, cam position, intake air flow, and several other sensor signals that are supplied to the ECU were measured and recorded as a data file for a vehicle driven in the FTP-75 mode in a chassis dynamometer. Electric signals that are equivalent to the sensor signals from the vehicle are reconstructed from the recorded data file using data acquisition boards, microprocessors, and computers. All sensor signals are supplied to the ECU with synchronized timing using a computer program. The findings show that the cost and time of vehicle experiments can be reduced using the ECU HILS system. Moreover, the repeatability of the generation of sensor signals can enhance the accuracy of a range of experiment related to vehicle testing. An ECU scanner that scans the sensor signals that are input to the ECU through a serial port was used to assess the accuracy of the reconstructed signals. The scanning results show good agreement with the reconstructed input signals. Injectors were connected to the ECU HILS system and were driven by the system to measure the quantity of injected fuel.

HILS Test for the Small Aircraft Autopilot (소형항공기용 Autopilot HILS 시험)

  • Lee, Jang-Ho;Kim, Eung-Tai;Seong, Ki-Jeong
    • Aerospace Engineering and Technology
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    • v.8 no.1
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    • pp.172-178
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    • 2009
  • Recently, autopilot is essential to reduce pilot's workload and increase flight safety. Avionics system of the small aircraft also has progressively adopted centralized multi-processor and multi-process computing architectures similar to the integrated modular avionics of B-777. It is increased more and more that importance of the flight control system. In this paper, the performance of the autopilot for the small aircraft has been verified with Hardware-In-the-Loop Simulation(HILS). Also, the autopilot algorithm that is operated in the Flight Control Computer(FCC) for the Fly by Wire(FBW) was verified with PILS and compared with the HILS results for the several commercial autopilots.

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Development of the Virtual Driving Environment for the AWS ECU Test Platform of the Bi-modal Tram (저상굴절 궤도차량의 AWS ECU 테스트 플랫폼을 위한 가상 주행환경 개발)

  • Choi, Seong-Hoon;Park, Tea-Won;Lee, Soo-Ho;Moon, Kyung-Ho
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.283-290
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    • 2007
  • A bi-modal tram has been developed to offer an advanced transportation service compared with existing vehicles. The All-Wheel-Steering system is applied to the bi-modal tram to satisfy the required steering performance because the bi-modal tram has extended length and articulated mechanism. An ECU for the steering system is essential to steer wheels on 2nd and 3rd axles by the specific AWS algorithm with the prescribed driving condition. The Hardware-In-the-Loop Simulation(HILS) system is planned for the purpose of evaluating the steering system of the bi-modal tram. There are kinematic links with the hydraulic actuator to steer wheels on each 2nd and 3rd axles and also same steering mechanism as the actual vehicle is in the HILS system. Controlling the movement of hydraulic actuator which reflects the lateral steering reaction force on each wheel is the key to realize the HILS system, but the reaction force is continuously changed according to various driving conditions. Therefore, the simulation through the multi-body dynamics model is used to obtain the required forces.

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Development of Unmanned Aerial Vehicle System Integration Laboratory(UAV SIL) for the Integrated Verification (무인항공기 체계의 통합검증을 위한 무인항공기 체계통합실험실(UAV SIL) 개발)

  • Jae Ick Shim;Hee Chae Woo;Sang Jin Kim;Sang Jun Jung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.27 no.1
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    • pp.70-79
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    • 2024
  • This paper describes the results of the development of the the unmanned aerial vehicle system integration laboratory(UAV SIL) for the integrated verification. This UAV SIL is designed to test the robustness of the UAV system including the operational logics and the flight control system behaviors under many abnormal and emergency conditions such as data-link losses, airborne subsystem failures, engine shut down conditions, and ground control station faults. This paper presents how to build the UAV SIL and how to verify the in-development UAV system through the UAV SIL.

Kinematic and Image Stabilization of a Two-axis Surveillance System on Ship (선상 2축 감시장비의 기구 및 영상 안정화)

  • Lee, Kyung-Min;Cho, Jae-Hyun;Kim, Ho-Bum;Lyou, Joon
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.49 no.4
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    • pp.55-60
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    • 2012
  • When operating a surveillance system in the maritime environment, its stabilization performance is degraded due to undesirable disturbance motions. For accurate target pointing of a 2-axes surveillance system on shipboard, the kinematic stabilization is first applied, which compensates a deviated motion via coordinate transformations of attitude information. Resultantly, the stabilization error is no longer reduced due to less accuracy of a MEMS sensor and kinematic constraint, leading to introduction of the image stabilization as a complementary function. And for real-time execution of the present dual stabilization scheme, a HILS (Hardware In the Loop Simulation) test bed including 6-dof motion simulator has been constructed, and through the obtained HILS data, it has been confirmed that the stabilization is successfully.

An Experimental Study on the Charging/Discharging Characteristics and Safety of Lithium-Ion Battery System for Submarine Propulsion (잠수함 추진용 리튬이온전지 충방전 특성 및 안전성 확보를 위한 실험적 연구)

  • Kim, Beomseog;Sohn, Seung hyun;Kang, Seokjoong
    • Journal of the Society of Naval Architects of Korea
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    • v.58 no.4
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    • pp.225-233
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    • 2021
  • Conventional submarine propulsion batteries have mainly used lead acid batteries, which have proved relatively safe, but in recent years, research on mounting lithium-ion batteries to improve the underwater operation capability of submarines is underway in advanced countries such as Japan. Korea has world-class technology in the development of electric vehicles and lithium-ion batteries for energy storage, but fire safety accidents continue to occur in electric vehicles and energy storage lithium-ion batteries. In order to mount the lithium-ion battery in a submarine, it is necessary to check the safety as well as whether the performance is improved compared to the lead acid battery. Through the charge/discharge experiment of this lithium-ion battery module unit, it was possible to measure how much performance was improved compared to the lead acid battery. Safety tests were conducted on the lithium-ion battery module assuming that it was mounted on a submarine, and it was confirmed that safety was secured when applied to a submarine. Since many modules are mounted on actual submarines, it has been confirmed that it can be applied to submarine systems by simulating charge/discharge characteristics through Hardware-in-the Loop(HILS). Through the results of this study, the application of lithium-ion batteries to submarines is expected to significantly improve the sustainability of underwater operations.