• 제목/요약/키워드: Hardness Test

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계장화 압입시험법을 이용한 차량용 컴프레서 저널 경도 평가 (Hardness Estimation of Compressor Journal for a Use of Instrumented Indentation Techniques)

  • 곽성종;진지원;김태성;노기한;강기원
    • 한국생산제조학회지
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    • 제21권3호
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    • pp.376-381
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    • 2012
  • This paper deals with application of instrumented indentation technique for quality inspection methodology for automobile component. For this, the instrumented indentation tests were performed the normal and cracked compressor journal, which is made from spheroidal graphite cast iron and utilized in air-conditioning system. And the Brinell hardness was estimated using the unloading slope and maximum indentation force. With the aid of Normal distribution, this Brinell hardness was statistically compared and analyzed with hardness measured by indentation hardness tests. Also, application possibility of reliability-based quality inspection criteria for compressor journal was evaluated through the probabilistic analysis for the Brinell hardness estimated by instrumented indentation technique.

A Study on the Corrosion and Degradation of Boiler Tubes Steel in Fossil Power Plant

  • Baik, Young Min;Jeong, Hee Don;Kweon, Young Gak
    • Corrosion Science and Technology
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    • 제5권4호
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    • pp.123-128
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    • 2006
  • It was analyzed the causes of boiler tube rupture due to a degradation and corrosion on the boiler tubes in fossil power plant. The experiments were carried out among samples taken from the operating facilities. The result were analyzed based on experimental results from mechanical strength, microstructure observation, and hardness measurement in order to determine the cause of local rupture on boiler tubes. In general, 2.25Cr-1Mo steel generates carbides, it is coarsened, its ductility and strength abruptly decreased as degradation is in progress, In order to confirm this phenomenon, we observed changes of the mount of Cr and Mo of carbide by carrying out EDX chemical composition analysis. The amount of Cr and Mo in the degraded material or service exposed material gradually increased the amount of Mo but initially they were almost maintained at the same amount. Furthermore, we observed that the carbide become coarsened both in the grain and at the grain boundary. Tensile test was carried out to measure a material hardness and to recognize a drop-off of hardness. Overall result for tensile strength and hardness turned out to be lower than new material and mechanical strength and hardness was degraded as the material degradation was in progress.

수종별 목재 데크재의 내구성에 관한 연구 (Study on Durability of Wood Deck according to Species)

  • 김경중;이원재;최철;김희진;강석구
    • 한국가구학회지
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    • 제28권2호
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    • pp.111-117
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    • 2017
  • Recently, as people's interest in wood has increased, the use of wood as household and landscape decking materials has increased. As the deck material, imported wood such as synthetic wood, Ipe, and Malas was used in addition to the existing preserved wood, but recently deck use has been activated as part of the activation of domestic materials. As an important quality factor in the selection of such decking materials, various durability along with weatherability for long - term use is required for maintenance. Generally used tropical hardwoods have excellent weatherability and durability without additional preservative treatment. However, the domestic larch is a wood species with a higher specific gravity and durability than ordinary conifers. However, it has not yet been used as a deck material due to lack of comparative studies on its characteristics. Therefore, hardness and durability of wood were measured using six specimens of Ipe, Massaranduba, Malas, Douglas-fir, Larch and Torrefied-Larch. Density Profile was used to measure the density, and Brinell hardness test and resistance test against momentary impact were carried out for the test of resistance to static load. Also, The hardness and durability of wood were measured by castor test with resistance test against dynamic load, as well as, nail down test by experiment on surface hardness and durability. As a result of the experiment, the hardness was increased in proportion to the density, and it was confirmed that the imported lumber was harder and durable than the domestic larch.

자동차용 냉각기 고무호스의 노화거동과 미소경도분석 (Degradation Behavior and Micro-Hardness Analysis of a Coolant Rubber Hose for Automotive Radiator)

  • 곽승범;신세문;신외기;최낙삼
    • 대한기계학회논문집A
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    • 제31권9호
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    • pp.915-923
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    • 2007
  • Rubber hoses for automobile radiators are apt to be degraded and thus failed due to the influence of contacting stresses of air and coolant liquid under thermal and mechanical loadings. The aging behaviors of the skin part of the hoses due to thermo-oxidative and electro-chemical stresses were experimentally analyzed. Through the thermo-oxidative aging test, it was shown that the surface hardness IRHD(International Rubber Hardness Degrees) of the rubber increased with a considerable reduction of failure strain as the aging time and temperature increased. On account of the penetration of coolant liquid into the skin part influenced by the electro-chemical degradation(ECD) test the weight of the rubber hose increased, whereas their failure strain and IRHD hardness decreased. The hardness of the hose in the side of the negative pole was the most deteriorated at the test site of the hose skin just below the coolant surface.

경도-전기전도도 상관관계를 이용한 A1-Si 알루미늄합금 열간 단조품의 열처리상태 평가 (Evaluation of Heat Treatment of an Al-Si Alloy forging by Using Its Relationship between Electrical Conductivity and Hardness)

  • 이석원;전만수;이준현
    • 소성∙가공
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    • 제10권5호
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    • pp.418-424
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    • 2001
  • In this study, a relationship between hardness and electrical conductivity for an Al-Si aluminum alloy, forged after extruded, is investigated. Microvickers hardness is measured and compared with its corresponding electrical conductivity obtained by the eddy current test. It is found that a distinct relationship between the hardness and the electrical conductivity exists for the material. Using the relationship, the hardness of forging is predicted from the electrical conductivity obtained by eddy current test and the result is used to evaluate the condition of heat treatment.

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표면처리가 장갑재료의 방호한계에 미치는 영향 (An Effect of surface treatment on a Protection Ballistic Limits in armor material)

  • 손세원;김희재;이두성;홍성희;유명재
    • 한국정밀공학회지
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    • 제20권12호
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    • pp.126-134
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    • 2003
  • In order to investigate the effect of surface treatment in Aluminium alloy and Titanium alloy which are used to armor material during ballistic impact, a ballistic testing was conducted. Anodizing was used to achieve higher surface hardness of Aluminium alloy and Iron plating in PVD(Physical Vapor Deposition) method was used to achieve higher surface hardness of Titanium alloy. Surface hardness test were conducted using a Micro victor's hardness tester. Ballistic resistance of these materials was measured by protection ballistic limit(V-50), a statical velocity with 50% probability penetration. Fracture behaviors and ballistic tolerance, described by penetration modes, are respectfully observed from the results of V-50 test and Projectile Through Plates (PTP) test at velocities greater than V-50. PTP tests were conducted with 0$^{\circ}$obliquity at room temperature using 5.56mm ball projectile. V-50 tests were conducted with 0$^{\circ}$obliquity at room temperature with projectiles that were able to achieve near or complete penetration during PTP tests. Surface hardness, resistance to penetration. and penetration modes of surface treated alloy laminates are compared to those of surface non-treated alloy laminates. A high speed photography was used to analyze the dynamic perforation phenomena of the test materials.

로크웰 경도 국제비교교정 결과 분석 (Analysis on the Results of the World Wide Rockwell Hardness Round Robin Test with Conical Indenters)

  • 방건웅;탁내형
    • 열처리공학회지
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    • 제14권6호
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    • pp.336-344
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    • 2001
  • For the establishment of the world wide unified scales of the Rockwell hardness test with conical indenters, round robin test was carried from 1998 to 2000. The pilot laboratory was MPA-NRW and 12 laboratories from 11 countries participated In this RRT. Rockwell hardness of 74 specially prepared blocks was measured for the scales of C, A, D, 45N, 30N, and 15N and the results were compared. It was found that the geometric form of indenter affects on the results very significantly and standardization in the measurement and evaluation of indenter should be established in short time for the reliable hardness measurement. KRISS showed good results in general for all of the ranges except 15N scale which showed relatively large difference compare to the mean value. It was concluded that poor control in loading velocity of the dash pot was the major reason.

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브리넬 경도 표준 시험기 및 압입자국 자동 측정 장치의 장기 안정도 평가와 최적 시험조건에 관한 연구 (A Study on the Evaluation of Long Term Stability of Brinell Standard Hardness Tester and Automatic Indentation Measurement System and Optimum Test Condition)

  • 방건웅;탁내형;황농문
    • 열처리공학회지
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    • 제13권1호
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    • pp.10-15
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    • 2000
  • Evaluation of long term stability of the Brinell standard hardness tester was carried out to secure its application as a national standard in Brinell hardness. Accuracy and repeatability in load application were tested through evaluating errors in hardness measurement of certified reference blocks. All of those requirements in KS as well as ISO specifications were satisfied by this standard hardness tester. In addition to this, long term stability test of automatic indentation measurement system was carried out. The scattering range was almost the same with its error range. To figure out an optimum test condition for better repeatability and long term stability, the effect of load variation, load application speed and time have been studied using orthogonal array experimental plan. It was found that the best combination is $30{\mu}m/s$ of load application speed and 25 seconds of load application time.

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Estimation of Compressive Strength of Reinforced Concrete Structure Using Impact Testing Method and Rebound Hardness Method

  • Hong, Seonguk;Kim, Seunghun;Lee, Yongtaeg;Jeong, Jaewon;Lee, Changyong;Park, Chanwoo
    • Architectural research
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    • 제20권4호
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    • pp.137-145
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    • 2018
  • The nondestructive test is widely used in the field of diagnosis and maintenance to evaluate the degree of damaging of structures caused by aging, and the demand for this test method is expected to continue increasing. However, there is a lack of standards related to the nondestructive test, and South Korea is relying heavily on developed nations for original technologies related to diagnosis. It is an urgent task to establish a nondestructive test method appropriate for the circumstance of South Korea. The purpose of this study is to compare and analyze estimated error of compressive strength in single-story structures comprised of vertical and horizontal reinforced concrete members using the impact testing method and rebound hardness method, which are nondestructive test methods, and to review on-site applicability of these methods. Based on compressive strength of the structures estimated, overall mean error was 21.2% for the impact testing method and 15.6% for the rebound hardness method. The necessity of a reliable diagnostic method based on compound nondestructive test methods to increase accuracy of estimation was confirmed.

IV형 경석고와 경화처리된 IV형 경석고 그리고 폴리우레탄 수지 치형재의 표면경도와 미세구조 특성의 비교 (A comparison of surface hardness and microstructural characteristics between a type IV stone with and without die hardening treatment, and a polyurethane resin die material)

  • 이완선;김지환;김태석;김남식;유진호
    • 대한치과기공학회지
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    • 제34권3호
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    • pp.227-235
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    • 2012
  • Purpose: This study compared the surface hardness (Vickers) and microstructural characteristics between a type IV stone with and without die hardening treatment, a polyurethane die material. Methods: Materials used were a type IV stone(MG Crystal Rock), two die hardeners (Hardening bath, Epox-it), and a polyurethane resin material(Polyluck). Six specimens per group were prepared according to manufacturer's directions. The prepared specimens were tested by means of hardness test, one-way ANOVA analysis, scanning electron microscopic(SEM) observations and energy dispersive spectroscopic(EDS) analysis. Results: In the hardness test and its statistical analysis, there was no significant difference in the surface hardness between a type IV stone and type IV stone with die hardener coating, type IV stone mixed with an epoxy like material instead of water. In contrast, polyurethane resin material exhibited significantly greater surface hardness than other specimen groups (p<0.05). Conclusion: By considering the results of the hardness test, SEM observations and EDS analysis, although the die hardeners on type IV stone did not show remarkable improvement in surface hardness, the die hardener coating on the surface of type IV stone material did show decrease of microporous and improvement of surface defects.