• Title/Summary/Keyword: Hardening width

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Transformation Hardening of High Power Laser (고출력 레이저에 의한 표면 경화)

  • Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.1
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    • pp.24-31
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    • 1995
  • Heat flow equation and FEM have been used to calculate the hardening section of material in laser transformation hardening. SCM440 used as the diesel engine piston of vessel has been hardened by a $CO_2$ laser with the wavelength of $10.6{\mu}m$. The specimens were inclined from 0 to 70 degree to investigate the characteristics of laser hardening. The geometrical factor of heat flow equation affects the size of hardening area. The case width decreased with increasing travel speed and the case width increased with increasing inclined angle. Maximum case depth was achieved about 1.0mm and maximum hardness of laser hardened area was of 2.8 times than that of base metal. Experimental data show good agreement with the theoretical calculations for given laser hardening conditions.

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Surface Hardening Characteristics of SK5 Steel by Pulsed YAG LASER (YAG 레이저에 의한 SK5 표면경화 특성)

  • 강형식;문종현;전태옥;박홍식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.921-924
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    • 1995
  • Case hardening behavior of carbon tool steel(SK5) was investigated after pulsed YAG laser irradiation. In the case od beam passes,martensite formed in the melt zone and in former pearlite regions of the austenitization zone exhibits vary high Vickers hardness values. The molten depth and width decrease as the beam power density increase. The influence of depth and width of color painted specimen was also investigated. The molten zone of the black painted specimen was the largest. The were loss of the black painted specimen was smaller than any other painted or raw material.

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Estimation of Hardened Layer Dimensions Using Multi-Point Temperature Monitoring in Laser Surface Hardening Processes (레이저 표면 경화 공정에서 다점 온도 모니터링을 통한 경화층 크기 예측)

  • 우현구
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.12
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    • pp.1048-1054
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    • 2003
  • In laser surface hardening processes, the geometrical parameters such as the depth and the width of a hardened layer can be utilized to assess the hardened layer quality. However, accurate monitoring of the geometrical parameters for on-line process control as well as for on-line quality evaluation is very difficult because the hardened layer is formed beneath a material surface and is not visible. Therefore, temperature monitoring of a point of specimen surface has most frequently been used as a process monitoring method. But, a hardened layer depends on the temperature distribution and the thermal history of a specimen during laser surface hardening processing. So, this paper describes the estimation results of the geometric parameters using multi-point surface temperature monitoring. A series of hardening experiments were performed to find the relationships between the geometric parameters and the measured temperature. Estimation results using a neural network show the enhanced effectiveness of multi-point surface temperature monitoring compared to one-point monitoring.

The Laser hardening Characteristics of the Alloy Tool Steels STD11 (금형용 합금공구강 STD11의 레이저 표면경화 특성)

  • Cho, Y.M.;Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.4
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    • pp.230-236
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    • 1993
  • The laser beam hardening has been experimentally tried to find the hardened characteristics of STD11. Experiment was performed on the optimum hardening condition with 2kW $CO_2$ laser. The microstructure of the hardened layers was observed using the microscope. The hardened zones exhibits very high Vickers microhardness of 720 Hv, however, the deoxidation was observed under the surface of hardened area. The case depth of hardened zones is about 0.6mrn and case width is 4mm. FEM-simulation on laser surface hardening of STD11 steel are described. With the proper assumption of the absorbed energy density, the calculated case depth and width in 2 kW $CO_2$ laser hardening were in good agreement with the experimental result. It was found that there is optimum absorbed energy density of STD11.

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Pridiction of Case Depth in Laser Beam Hardening (레이저 표면경화에서 경화깊이 예측)

  • Kim, Jae-Do;Cho, Chong-du;Seo, Jung-Won;Cho, Yong-Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.87-95
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    • 1995
  • In order to predict the case depth and case width in laser transformation hardening, a finite element method was used to analyze the temperature distribution on the material. Laser hardening of the specimens of SM45C and STE11steels was experimented by using the continuous wave CO$_{2}$ laser with the various travel speeds and the defocused Gaussian beam mode. Phosphate coating was adopted on the surface of SM45C to increase the absorption of 10.6 .mu. m laser energy. Experimental data show good agreement with the theoretical predictions. The maximum possible case depth can be predicted for the given laser hardening conditions, such as laser power, and travel speed.

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Shear Transfer Strength Evaluation for Ultra-High Performance Fiber Reinforced Concrete (강섬유 보강 초고성능 콘크리트의 전단 전달 모델)

  • Lee, Ji-Hyung;Hong, Sung-Gul
    • Journal of Korean Association for Spatial Structures
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    • v.15 no.2
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    • pp.69-77
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    • 2015
  • Ultra High Performance Fiber Reinforced Concrete (UHPFRC) has a outstanding tensile hardening behaviour after a crack develops, which gives ductility to structures. Existing shear strength model for fiber reinforced concrete is entirely based on crack opening behavior(mode I) which comes from flexural-shear failure, not considering shear-slip behavior(mode II). To find out the mode I and mode II behavior on a crack in UHPFRC simultaneously, maximum shear strength of cracked UHPFRC is investigated from twenty-four push-off test results. The shear stress on a crack is derived as variable of initial crack width and fiber volume ratio. Test results show that shear slippage is proportional to crack opening, which leads to relationship between shear transfer strength and crack width. Based on the test results a hypothesis is proposed for the physical mechanics of shear transfer in UHPFRC by tensile hardening behavior in stead of aggregate interlocking in reinforced concrete. Shear transfer strength based on tensile hardening behavior in UHPFRC is suggested and this suggestion was verified by comparing direct tensile test results and push-off test results.

Laser hardening and Wear Characteristics of Surfaces hardening steel by YAG LASER (′YAG 레이저에 의한 표면경화강의 레이저 경화와 마멸특성)

  • 옥철호;서영백;조연상;배효준;박흥식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.63-70
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    • 1999
  • Surface hardening of plain carbon steel (SM45C) by Laser are usually much finer and stronger than those of the base metals. The present study was under taken to investigate the wear resistance and a processing parameters such as, power density, pulse width, defocusing distance, and molten depth for surface modification of plain carbon steel. The wear test was carried out under experimental condition using the wear test device, and in which the annular surfaces of wear test specimens as well as mating specimen of alumina ceramics($Al_2O_3$) was rubbed in dry sliding condition. It is shown that molten depth and width depend on defocusing distance. The wear loss on variation of sliding speed was much in lower speed range below 0.2m/sec and in higher speed range above 0.7m/sec, but wear loss was little in intermediate speed range. It depends on oxidation speed and wear speed.

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A Study on the Surfaces Modification of Tool Steel by YAG LASER (YAG LASER에 의한공구강의 표면개질에 관한 연구)

  • 강형식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.66-71
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    • 2000
  • Laser induced surface hardening of Tool steel(STC5) can be achieved either with or without surface melting. In trans-formation hardening as the surface is heated to a temperature below its melting point and is rapidly cooled solidified microstructures are usually much finer and stronger than those of the base matals. For this reason surface modification of tool steel by YAG laser irradiation has been studied as a function of processing parameters such as power density pulse width defocusing distance and molten depth. The high energy density changes and refines the microstructure of the near surface layer. In the case of beam passes martensite formed in the melt zone exhibited very high vickers hardness values. Molten depth and width depend on defocusing distance and energy of black color painting is more absorptive than other color painting.

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The Effect of Ausforming Process on Mechanical Properties of Ultrahigh Strength Secondary Hardening Martensitic Steels (극초고강도 이차경화형 마르텐사이트강의 기계적성질에 미치는 오스포밍 공정의 영향)

  • Kim, S.B.;Won, Y.J.;Song, Y.B.;Cho, K.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.4
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    • pp.179-184
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    • 2021
  • Two types of secondary hardening martensitic steels, 10Co-14Ni and 6Co-5Ni, were produced by vacuum induction melting to investigate the effect of ausforming process on mechanical properties. According to the results of present study, the alloy samples ausformed at low temperature indicated a rather low hardness level in overall aging time despite the refinement of martensite lath width. As the result can closely be related with the presence of primary carbides precipitated within the initial austenite matrix, we confirmed that, in ultrahigh strength secondary hardening martensitic alloy steels, the ausforming process can rather limit the degree of secondary hardening during the subsequent aging treatment.