• 제목/요약/키워드: Hardening Zone

검색결과 121건 처리시간 0.022초

탄소강 환봉의 레이저 표면변태경화 특성에 관한 연구 (II) - 빔 프로파일 차이에 따른 레이저 표면변태경화 특성 비교 - (Study on Characteristics of Laser Surface Transformation Hardening for Rod-shaped Carbon Steel (II) - Comparison of Characteristics on Laser Surface Transformation Hardening as a Difference on Beam Profile -)

  • 김종도;강운주
    • Journal of Welding and Joining
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    • 제25권3호
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    • pp.85-91
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    • 2007
  • The conventional study on the laser surface transformation hardening has been carried out with a beam of the specified shape and uniform power-intensity distribution in order to ensure the uniformity of the hardening depth. Two types of beams - the circular gaussian beam and rectangular beam of the uniform power-intensity distribution were used in this study. we were supposed to optimize the process parameters and to compare the hardening results with two optics respectively. As a result, the hardness distribution of the hardened zone was similar in both cases and the hardened phase by the rectangular beam was denser than that by the circular gaussian beam.

개별진공압밀공법이 적용된 점성토의 단계진공압에 따른 압밀특성 (The Consolidation Characteristics of Soft Clay by Stepped Vacuum Pressure in Individual Vacuum Method)

  • 한상재;김종석;김병일;김도형
    • 한국지반공학회논문집
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    • 제28권11호
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    • pp.41-52
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    • 2012
  • 석션드레인공법은 연직배수재를 통해 연약지반에 직접 진공압을 가하게 되므로 진공압에 의해 배수재 주변의 경화영역이 형성된다. 이러한 경화영역은 지반의 투수성을 저하시켜 간극수 배출 효율이 급격히 저하된다. 본 연구에서는 배수효율을 저하시키는 요인 중 하나인 경화영역을 최소화하기 위해 단계 진공압을 고려하였다. 단계 진공압(-20kPa, -40kPa, -60kPa, -80kPa) 적용 기간이 경화영역과 지반개량 효과에 미치는 영향을 평가하기 위해 부산 해성 점토를 대상으로 단계별로 진공압 적용일자를 달리하여 실내시험을 수행하였다. 강도(CPT) 및 함수비 시험과 이론적 검증을 통해 경화영역의 범위는 약 7.0cm 이내이고, 경화영역 내에서의 투수계수 저하비는 약 2.0~4.0으로 평가되었다. 또한, 일괄적인 진공재하방식보다는 단계재하방식이 최종침하량 측면에서 더 우수한 것으로 나타났으며, 단계별 진공압의 적용기간도 대상 점토의 특성을 고려하여 결정되어야 함을 보였다. 수치해석 결과 경화영역을 고려하는 것이 실측값에 유사한 결과를 도출할 수 있음을 확인하였다.

Yb:YAG 디스크 레이저로 표면 오버랩 용융된 냉간금형강, STD11의 미세조직과 경도 (Microstructure and Hardness of Yb:YAG Disc Laser Surface Overlap Melted Cold Die Steel, STD11)

  • 이광현;최성원;윤중길;오명환;김병민;강정윤
    • Journal of Welding and Joining
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    • 제33권5호
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    • pp.53-60
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    • 2015
  • Laser surface Melting Process is getting hardening layer that has enough depth of hardening layer as well as no defects by melting surface of substrate. This study used CW(Continuous Wave) Yb:YAG and STD11. Laser beam speed, power and beam interval are fixed at 70mm/sec, 2.8kW and 800um respectively. Hardness in the weld zone are equal to 400Hv regardless of melting zone, remelting zone overlapped by next beam and HAZ. Similarly, microstructures in all weld zone consist of dendrite structure that arm spacing is $3{\sim}4{\mu}m$, matrix is ${\gamma}$(Austenite) and dendrite boundary consists of ${\gamma}$ and $M_7C_3$ of eutectic phase. This microstructure crystallizes from liquid to ${\gamma}$ of primary crystal and residual liquid forms ${\gamma}$ and $M_7C_3$ of eutectic phase by eutectic reaction at $1266^{\circ}C$. After solidification is complete, primary crystal and eutectic phase remain at room temperature without phase transformation by quenching. On the other hand, microstructures of substrate consist of ferrite, fine $M_{23}C_6$ and coarse $M_7C_3$ that have 210Hv. Microstructures in the HAZ consist of fine $M_{23}C_6$ and coarse $M_7C_3$ like substrate. But, $M_{23}C_6$ increases and matrix was changed from ferrite to bainite that has hardness above 400Hv. Partial Melted Zone is formed between melting zone and HAZ. Partial Melted Zone near the melting zone consists of ${\gamma}$, $M_7C_3$ and martensite and Partial Melted Zone near the HAZ consists of eutectic phase around ${\gamma}$ and $M_7C_3$. Hardness is maximum 557Hv in the partial melted zone.

탄소강 환봉의 레이저 표면변태경화 특성에 관한 연구 (I) - 가우시안 파워밀도 분포의 레이저 열원을 이용한 표면변태경화 특성 - (Study on Characteristics of Laser Surface Transformation Hardening for Rod-shaped Carbon Steel (I) - Characteristics of Surface Transformation Hardening by Laser Heat Source with Gaussian Intensify distribution -)

  • 김종도;강운주
    • Journal of Welding and Joining
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    • 제25권3호
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    • pp.78-84
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    • 2007
  • Laser Material Processing has been replaced the conventional machining systems - cutting, drilling, welding and surface modification and so on. Especially, LTH(Laser Transformation Hardening) process is one branch of the laser surface modification process. Conventionally, some techniques like a gas carburizing and nitriding as well as induction and torch heating have been used to harden the carbon steels. But these methods not only request post-machining resulted from a deformation but also have complex processing procedures. Besides, LTH process has some merits as : 1. It is easy to control the case depth because of output(laser power) adjustability. 2. It is able to harden the localized and complicated a.ea and minimize a deformation due to a unique property of a localized heat source. 3. An additional cooling medium is not required due to self quenching. 4. A prominent hardening results can be obtained. This study is related to the surface hardening of the rod-shaped carbon steel applied to the lathe based complex processing mechanism, a basic behavior of surface hardening, hardness distribution and structural characteristics in the hardened zone.

금형재료용 주철의 다이오드 레이저 표면경화처리에 관한 연구(III) - 경화부의 미세조직 특성 - (A Study on the Diode Laser Surface Hardening Treatment of Cast Iron for Die Material(III) - Characteristics of Microstructures in Hardened Zone -)

  • 김종도;송무근;황현태
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권1호
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    • pp.78-84
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    • 2012
  • 금형의 공정 과정에서 금형과 성형품 사이에서 발생하는 마찰로 인해 발생하는 금형의 마모가공차로 작용하여 성형 품질을 저하시킬 수 있다. 따라서 금형의 내마모성을 향상시키기 위해 질화나 침탄처리, 화염 및 고주파 표면처리 등의 방법들이 적용되어 왔다. 하지만 형상의 제한이나 제품의 변형 등과 같은 문제점을 수반하고 있기 때문에, 이러한 문제점을 해결할 수 있는 표면처리 방법으로써 레이저 표면처리 기술이 검토되고 있다. 따라서 본 연구에서는 고출력 다이오드 레이저를 이용, 금형재료용 주철의 표면처리를 시도하였다. 앞서 제1보와 제2보의 논문에서는 금형의 재료 및 형상의 차이에 따른 열처리 특성을 비교하였다면, 본 논문에서는 열처리 후 생성되는 경화부, 경계부위 및 모재의 조직적 차이를 분석하기 위해 광학 현미경 및 전자 현미경을 이용하여 미세조직을 관찰하고, EDS를 통해 조직의 상태를 파악하였다. 미세조직 관찰 결과, 경화부는 침상의 마르텐사이트 조직이 형성되어 있었다.

가스텅스텐아크 용접한 클래드(A4045/A3003) 알루미늄 합금의 기계적성질 및 미세조직 (Microstructure and Mechanical Properties of Clad(A4045/A3003) Al Alloy by Gas Tungsten Arc Welding)

  • 김기빈;국진선;윤동주;김병일;이일천
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.73-78
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    • 2008
  • In this paper, research was the variation of microstructure and mechanical properties of clad(A4045/A3003) Al alloy sheet by gas tungsten arc welding. Tensile properties of the gas tungsten arc welding joint decreased because of the softened heat affected zone(HAZ). The hardness of HAZ was lower than that of base metal, because relieved the work hardening effect of the welding heat. Hardness distribution of the weld zone with the base metal appears similarly, but the hardness of HAZ decreased remarkably. The microstructure in the weld zone of A4045 clad layer was formed a coarse columner grains of Si-rich. In the case of large weld heat input, the Si of the A4045 were diffused and until A3003 weld zone they decreased the strength.

WDQ분석을 통한 타겟하드닝 CPTED의 침입범죄 예방효과 검증: 안산시 사례 중심으로 (Burglary Prevention Effect of Target Hardening through Certified Security Products by WDQ Analysis)

  • 박현호;조준택;김강일
    • 시큐리티연구
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    • 제56호
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    • pp.9-30
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    • 2018
  • 범죄 문제가 심각한 우리 사회의 현실에서, 최근에는 범죄와 범죄두려움 문제를 실질적으로 줄이기 위하여 CPTED 등 각종 범죄의 사전 예방 전략을 도입하고 있으며, 소위 타겟하드닝(Target Hardening) 또한 범죄예방, 특히 침입범죄의 방지 전략의 하나로서 활용되고 있다. 침입범죄와 같이 가장 빈번하게 발생하면서 국민 특히 취약계층 서민들의 생활안전을 꾸준하고 집요하게 위협하는 위험도 높은 범죄 유형에 대응하기 위해 그간 우리 사회가 자원을 투자해 온 셉테드 전략은 CCTV나 조명, 경보장치 등 간접적이고 심리적인 억제를 중심으로 하고 있어서 직접적으로 방어하기에는 사실상 실효성에 많은 한계가 있다. 바로 이런 한계를 극복하기 위한 타겟하드닝은 침입범죄와 같은 범죄를 보다 직접적이고 실효적으로 차단하고 방지하는 전략으로 잘 알려져 있다. 우리나라에서도 2016년에 전국 최초로 안산시에서 실험이 이루어졌고 이 연구는 실험지역을 선정하여 침입방어성능이 인증된 방범시설을 주요 침입구인 창문 등에 설치하는 타겟하드닝 전략을 수행한 후 침입범죄 감소효과를 경찰 공식 범죄통계를 활용하여 분석한 것이다. 소위 범죄전이효과도 살펴보기 위해 방범인증시설 설치지역과 주변 완충지역, 그리고 통제지역과의 범죄발생을 비교하는 WDQ(Weighted Displacement Quotient) 분석을 수행하였다. 분석 결과 타겟하드닝 CPTED기법의 침입 범죄 경감의 효과는 상당한 것으로 나타났다. 통제지역에서도 침입범죄가 다소 감소한 것은 사실이지만, 방범인증시설이 설치된 실험지역의 주택들은 침입 범죄가 설치 후에 크게 감소하였다. 완충지대로 범죄전이 효과는 보이지 않았으며 오히려 주변지역의 범죄 또한 감소하였다.

12%-Cr 강의 C0$_{2}$레이저 표면 경화

  • 김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 춘계학술대회 논문집
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    • pp.84-88
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    • 1992
  • Laser beam hardenling of 12%-Cr steel has been evaluated by using a continuous wave 3 kW CO$\_$2/ laser with a hardening mirror set. Experiment was performed on the optimum hardening condition with a laser power of 2.85kW and travel speed of 10 and 5 m/min. Multi passes have been alsotried to find the hardening characteristics of partly overlapped zone. The black paint to use at high temperature was adopted to increases the absorptivity of laser beam energy with the wavelength of 10.6 .mu. m at the surface of bese metal. The microstructure of the hardened layers was observed by using a light microscopy. SEM and TEM. A fine lamellar martensite formed in the hardened zones exhibits very high Vickers microhardness of 600 Hv, whereas the tempered martesite distributes in the base metal with Vickers microhardness of 240 Hv. It has been found that laser hardening with multi pass showed no significant drop of the hardness between adjacent passes.

Anisotropic continuum damage analysis of thin-walled pressure vessels under cyclic thermo-mechanical loading

  • Surmiri, Azam;Nayebi, Ali;Rokhgireh, Hojjatollah;Varvani-Farahani, Ahmad
    • Structural Engineering and Mechanics
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    • 제75권1호
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    • pp.101-108
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    • 2020
  • The present study intends to analyze damage in thin-walled steel cylinders undergoing constant internal pressure and thermal cycles through use of anisotropic continuum damage mechanics (CDM) model coupled with nonlinear kinematic hardening rule of Chaboche. Materials damage in each direction was defined based on plastic strain and its direction. Stress and strain distribution over wall-thickness was described based on the CDM model and the return mapping algorithm was employed based on the consistency condition. Plastic zone expansion across the wall thickness of cylinders was noticeably affected with change in internal pressure and temperature gradients. Expansion of plastic zone over wall-thickness at inner and outer surfaces and their boundaries demarking elastic and plastic regions was attributed to the magnitude of damage induced over thermomechanical cycles on the thin-walled samples tested at various pressure stresses.

Combined hardening and localized failure with softening plasticity in dynamics

  • Do, Xuan Nam;Ibrahimbegovic, Adnan;Brancherie, Delphine
    • Coupled systems mechanics
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    • 제4권2호
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    • pp.115-136
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    • 2015
  • We present for one-dimensional model for elastoplastic bar with combined hardening in FPZ - fracture process zone and softening with embedded strong discontinuities. The simplified version of the model without FPZ is directly compared and validated against analytical solution of Bazant and Belytschko (1985). It is shown that deformation localizes in an area which is governed by the chosen element size and therefore causes mesh sensitivity and that the length of the strain-softening region tends to localize into a point, which also agrees with results obtained by stability analysis for static case. Strain increases in the softening domain with a simultaneous decrease of stress. The problem unloads elastically outside the strain-softening region. The more general case with FPZ leads to more interesting results that also account for induced strain heterogeneities.