• Title/Summary/Keyword: Hardening Zone

Search Result 122, Processing Time 0.024 seconds

Simulation of Ultrasonic Stress During Impact Phase in Wire Bonding

  • Mayer, Michael
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.20 no.4
    • /
    • pp.7-11
    • /
    • 2013
  • As thermosonic ball bonding is developed for more and more advanced applications in the electronic packaging industry, the control of process stresses induced on the integrated circuits becomes more important. If Cu bonding wire is used instead of Au wire, larger ultrasonic levels are common during bonding. For advanced microchips the use of Cu based wire is risky because the ultrasonic stresses can cause chip damage. This risk needs to be managed by e.g. the use of ultrasound during the impact stage of the ball on the pad ("pre-bleed") as it can reduce the strain hardening effect, which leads to a softer deformed ball that can be bonded with less ultrasound. To find the best profiles of ultrasound during impact, a numerical model is reported for ultrasonic bonding with capillary dynamics combined with a geometrical model describing ball deformation based on volume conservation and stress balance. This leads to an efficient procedure of ball bond modelling bypassing plasticity and contact pairs. The ultrasonic force and average stress at the bond zone are extracted from the numerical experiments for a $50{\mu}m$ diameter free air ball deformed by a capillary with a hole diameter of $35{\mu}m$ at the tip, a chamfer diameter of $51{\mu}m$, a chamfer angle of $90^{\circ}$, and a face angle of $1^{\circ}$. An upper limit of the ultrasonic amplitude during impact is derived below which the ultrasonic shear stress at the interface is not higher than 120 MPa, which can be recommended for low stress bonding.

Analysis of the O-Ring Deformation Behavior by the Computed Tomography (전산화 단층촬영에 의한 오링 변형 거동 분석)

  • Kim, Dong-Ryun;Kim, Jae-Hoon;Park, Sung-Han;Lee, Hwan-Gyu
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.28 no.1
    • /
    • pp.1-8
    • /
    • 2008
  • The object of this study is to develop the examination technique for measuring the O-ring deformation behavior under the pressure and the squeezed condition simultaneously. The O-ring deformation measuring device in which two grooves were dug to insert the two O-rings was manufactured to be not deformed under the high pressure and the 1 mm and 0.1 mm gap were designed to measure the extrusion lengths under the internal pressure. The beam hardening correction, the histogram analysis and the dead zone correction were executed to exactly measure the shape of O-ring deformation and the lengths of the O-ring deformation were measured by the LSF and the ERF. The computed tomography applied the pressure of 0, 1.378, 4.902, 9.804, 15.692 MPa at 22.3% squeezed condition and the expanded diameter, contact length and extrusion depth were measured in each pressure. The shape of O-ring deformation was evaluated by the FEM to verify the results of measuring by the computed tomography and the area of O-ring was mutually compared to the area measured by the computed tomography.

The effect of local heating on superconductivities in internal tin processed Nb$_3Sn$ wires (내부 확산법에 의한 Nb$_3Sn$ 초전도 선재에서 부분 가열이 초전도 특성에 미치는 영향)

  • Ha, Dong-Woo;Oh, Sang-Soo;Ha, Hong-Soo;Lee, Nam-Jin;Kwon, Young-Kil;Ryu, Kang-Sik
    • Progress in Superconductivity and Cryogenics
    • /
    • v.2 no.2
    • /
    • pp.1-5
    • /
    • 2000
  • There is the possibility that internal tin processed Nb$_3Sn$ wires are locally heated during the drawing process and the jacketing process. It is important to know the variations in J$_c$ of internal tin processed Nb$_3Sn$ wires caused by local heating. Internal tin processed Nb$_3Sn$ rods were cold worked to 2.28 mm, using the appropriate reduction ratio, and then cut into several pieces. At this stage, wires were locally 50 mm heat zone heated up to 360$^{\circ}C$. The locally heated Nb$_3Sn$ wires were drawn to a final diameter size of 0.81 mm. Others were cold worked successively to 0.81 mm and locally heated with the same conditions. 2 types of locally heat treated wires were wound on Ti-6Al-4V barrels and heat treated for the Nb$_3Sn$ reaction. Local heating of internal tin processed Nb$_3Sn$ wires after the J$_c$ of these wires. However, local heating at an intermediate stage of the drawing process caused a decrease in J$_c$. When the local heating temperatures were higher than melting point of Sn, non-Cu J$_c$'s decreased significantly. A Sn-Cu alloyed boundary appeared after local heating over the melting point of Sn, and caused work hardening and a decrease in the workability.

  • PDF

Estimation of Beam Plastic Rotation Demands for Special Moment-Resisting Steel Frames (강구조 특수모멘트골조의 보 소성변형요구량 평가)

  • Eom, Tae-Sung
    • Journal of Korean Society of Steel Construction
    • /
    • v.23 no.4
    • /
    • pp.405-415
    • /
    • 2011
  • For the safe seismic design of buildings, it is necessary to predict the plastic deformation demands of the members as well as the story drift ratio. In the present study, a simple method of estimating the beam plastic rotation was developed for special-moment-resisting steel frame structures designed with strong column-weak beam behavior. The proposed method uses elastic analysis rather than nonlinear analysis, which is difficult to use in practice. The beam plastic rotation was directly calculated based on the results of the elastic analysis, addressing the moment redistribution, the column and joint dimensions, the movement of the plastic hinge, the panel zone deformation, the gravity load, and the strain-hardening behavior. In addition, the rocking effect of the braced frame or core wall on the beam plastic rotation was addressed. For verification, the proposed method was applied to a six-story special-moment frame designed with strong column-weak beam behavior. The predicted plastic rotations of the beams were compared with those that were determined via nonlinear analysis. The beam plastic rotations that were predicted using the proposed method correlated well with those that were determined from the nonlinear pushover analysis.

스테인레스강 Overlay 용접부의 Disbonding에 관한 연구 1

  • 이영호;윤의박
    • Journal of Welding and Joining
    • /
    • v.1 no.2
    • /
    • pp.45-52
    • /
    • 1983
  • Many pressure vessels for the hot H$\sub$2//H$\sub$2/S service are made of 2+1/4Cr-1Mo steel with austenitic stainless steel overlay to combat agressive corrosion due to hydrogen sulfide. Hydrogen dissolves in to materials during operation, and sometimes gives rise to unfore-seeable damages. Appropriate precautions must, therefore, be taken to avoid the hydrogen induced damages in the design, fabrication and operation stage of such reactor vessels. Recently, hydrogeninduced cracking (or Disbonding) was found at the interface between base metal and stainless weld overlay of a desulfurizing reactor. Since the stainless steel overlay weld metal is subjected to thermal and internal-pressure loads in reactor operation, it is desirable for the overlay weld metal to have high strength and ductility from the stand point of structural safety. In section III of ASME Boiler and Pressure Vessel Code, Post-Weld Heat Treatment(PWHT) of more than one hour per inch at over 1100.deg. F(593.deg. C) is required for the weld joints of low alloy pressure vessel steels. This heat treatment to relieve stresses in the welded joint during construction of the pressure vessel is considered to cause sensitization of the overlay weld metal. The present study was carried out to make clear the diffusion of carbon migration by PWHT in dissimilar metal welded joint. The main conclusion reached from this study are as follows: 1) The theoretical analysis for diffusion of carbon in stainless steel overlay weld metal does not agree with Fick's 2nd law but the general law of molecular diffusion phenomenon by thermodynamic chemical potential. 2) In the stainless steel overlay welded joint, the PWHT at 720.deg. C for 10 hours causes a diffusion of carbon atoms from ferritic steel into austenitic steel according to the theoretical analysis for carbon migration and its experiment. 3) In case of PWHT at 720.deg. C for 10 hours, the micro-hardness of stainless steel weld metal in bonded zone increase very highly in the carburized layer with remarkable hardening than that of weld metal.

  • PDF

Experimental Study for Weed Control on the Shoulder of Expressway (고속도로 길어깨 구간의 잡초발생 억제 시험에 관한 연구)

  • Park, Jong-Chul;Jeon, Gi-Seong;Hur, Young-Jin;Kim, Kyung-Hoon
    • Journal of the Korean Society of Environmental Restoration Technology
    • /
    • v.23 no.6
    • /
    • pp.43-55
    • /
    • 2020
  • The study was performed in order to derive the management methods of revegetation space on embankment upper in the shoulder of expressway. The pilot study was conducted in 2013 on the test road section of the Jungbu Inland Expressway (Smart Highway) and continues to be monitored until 2020. In the test, three commonly used methods for weed control were applied. In the early two to three years, most of the methods were effective in controlling weeds. However, at the end of six years, weed suppression effects were different for each treatment. Vegetation coverage was 90% in the untreated control, 70-80% wood chip mulching method, 50-60% solidification method, and 20% sheet mulching method. The sheet method was found to be the most effective given the low vegetation coverage was effective in controlling weeds. The wood chip mulching method is promoting weed growth over time, and weeds are invading as the effect of soil hardening is reduced in the place where the soil hardener is treated. Among the methods applied in the test, mulching the sheet is the most effective, but it is important to use a durable sheet. In the future, it is necessary to find ways to control weeds on road shoulders, considering both economic and environmental aspects. For the proper management in the shoulder of expressway set target zone is needed. Clear standards for weed control on expressway should be established. And the technology to be applied must be durable for 3 years or more and must be able to suppress the amount of weeds to a level of 20% or less.

Field test and numerical study of the effect of shield tail-grouting parameters on surface settlement

  • Shao, Xiaokang;Yang, Zhiyong;Jiang, Yusheng;Yang, Xing;Qi, Weiqiang
    • Geomechanics and Engineering
    • /
    • v.29 no.5
    • /
    • pp.509-522
    • /
    • 2022
  • Tail-grouting is an effective measure in shield engineering for filling the gap at the shield tail to reduce ground deformation. However, the gap-filling ratio affects the value of the gap parameters, leading to different surface settlements. It is impossible to adjust the fill ratio indiscriminately to study its effect, because the allowable adjustment range of the grouting quantity is limited to ensure construction site safety. In this study, taking the shield tunnel section between Chaoyanggang Station and Shilihe Station of Beijing Metro Line 17 as an example, the correlation between the tail-grouting parameter and the surface settlement is investigated and the optimal grouting quantity is evaluated. This site is suitable for conducting field tests to reduce the tail-grouting quantity of shield tunneling over a large range. In addition, the shield tunneling under different grouting parameters was simulated. Furthermore, we analyzed the evolution law of the surface settlement under different grouting parameters and obtained the difference in the settlement parameters for each construction stage. The results obtained indicate that the characteristics of the grout affect the development of the surface settlement. Therefore, reducing the setting time or increasing the initial strength of the grout could effectively suppress the development of surface subsidence. As the fill ratio decreases, the loose zone of the soil above the tunnel expands, and the soil deformation is easily transmitted to the surface. Meanwhile, owing to insufficient grout support, the lateral pressure on the tunnel segments is significantly reduced, and the segment moves considerably after being removed from the shield tail.

Influencing of drying-wetting cycles on mechanical behaviors of silty clay with different initial moisture content

  • Shi-lin Luo;Da Huang;Jian-bing Peng;Fei Liu;Xiao-ran Gao;Roberto Tomas
    • Geomechanics and Engineering
    • /
    • v.38 no.3
    • /
    • pp.307-317
    • /
    • 2024
  • To get a better understanding of the effect of drying-wetting cycles (DWC) on the mechanical behaviors of silty clay hiving different initial moisture content (IMC), the direct shear tests were performed on sliding band soil taken from a reservoirinduced landslide at the Three Gorges Reservoir area. The results indicated that, as the increasing number of DWC, the shear stress-displacement curves type changed from strain-hardening to strain-softening, and both the soil peak strengths and strength parameters reduced first and then nearly remain unchanged after a certain number of DWC. The effects of DWC on the cohesion were predominated that on the internal friction angle. The IMC of 17% is regarding as the critical moisture content, and the evolution laws of both peak shear strength and strength parameters presented a reversed 'U' type with the rising of the IMC. Based on it, a strength deterioration evolution model incorporating the influence of IMC and DWC was developed to describe the total degradation degree and degradation rate of strength parameters, and the degradation of strength parameters caused by DWC could be counterbalanced to some extent as the soil IMC close to critical moisture content. The microscopic mechanism for the soil strength caused by the IMC and DWC were discussed separately. The research results are of great significance for further understanding the water-weakening mechanicals of the silty clay subjected to the water absorption/desorption.

Mechanical Properties of Friction Welded SM 45C-SF 45 Joints for Automobile Reverse Idle Gear Shaft Applications (자동차 후진기어용 축재(SM 45C-SF 45)의 이종마찰용접 특성)

  • Kong, Yu-Sik;Yun, Seong-Pil;Kim, Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.1
    • /
    • pp.85-90
    • /
    • 2010
  • Friction welding is a common practice to join axially symmetrical parts for automobile industry applications. The shaft for automobile reverse idle gear is generally produced by forging steel, SF 45. This method is not so good because of high cost of material and production. In this study, in order to investigate the possibility of application of SM 45C to SF 45 dissimilar friction welding, the dissimilar friction welded joints were performed using 20 mm diameter solid bar in forging steel(SF 45) to carbon steel(SM 45C). The optimal friction welding parameters were selected to ensure reliable quality welds on the basis of visual examination, tensile test, micro-Virkers hardness surveys of the bond of area and optical microstructure investigations for welded joint parts. Finally, post weld heat treatment(PWHT) of the high-frequency induction hardening was performed for the friction welded specimens under the optimal welding conditions. And then, the mechanical properties were compared for as-welded and PWHT in SM 45C to SF 45.

Determination of Optimum Stepped Vacuum Pressure and Settlement for IVPM-applied Ground (개별진공압공법이 적용된 지반의 최적 단계진공압 산정 및 침하예측)

  • Yoon, Myung-Seok;Ahn, Dong-Wook;Park, Jea-Man;Kim, Soo-Sam
    • Land and Housing Review
    • /
    • v.2 no.2
    • /
    • pp.163-170
    • /
    • 2011
  • Individual Vacuum Pressure Method (IVPM) is a soft ground improvement technique, in which a vacuum pressure can be directly applied to the vertical drain board to promote consolidation and to strengthen the soft ground. This method does not require surcharge loads, different to embankment or pre-loading method. In this study, the ground improvement efficiency of Individual Vacuum Pressure Method was estimated when suction pressure increases step by step(-20, -40, -60, -80kPa) with different periods. During Individual Vacuum Pressure Method process, surface settlement and pore pressure were monitored, and cone resistance as well as water content were also measured after the completion of Individual Vacuum Pressure Method treatment. From the results, optimum duration of each step of vacuum pressure was determined, and the settlement was calculated using FEM numerical analysis.