• Title/Summary/Keyword: Hardening Materials

검색결과 909건 처리시간 0.03초

알루미나입자로 강화된 알루미늄합금 복합재료의 미세조직과 기계적 성질 (Microstructure and Mechanical Properties of Aluminum Alloy Composites Strengthened with Alumina Particles)

  • 오창섭;한창석
    • 한국재료학회지
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    • 제23권3호
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    • pp.199-205
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    • 2013
  • The mechanical properties and microstructures of aluminum-matrix composites fabricated by the dispersion of fine alumina particles less than $20{\mu}m$ in size into 6061 aluminum alloys are investigated in this study. In the as-quenched state, the yield stress of the composite is 40~85 MPa higher than that of the 6061 alloy. This difference is attributed to the high density of dislocations within the matrix introduced due to the difference in the thermal expansion coefficients between the matrix and the reinforcement. The difference in the yield stress between the composite and the 6061 alloy decreases with the aging time and the age-hardening curves of both materials show a similar trend. At room temperature, the strain-hardening rate of the composite is higher than that of the 6061 alloy, most likely because the distribution of reinforcements enhances the dislocation density during deformation. Both the yield stress and the strain-hardening rate of the T6-treated composite decrease as the testing temperature increases, and the rate of decrease is faster in the composite than in the 6061 alloy. Under creep conditions, the stress exponents of the T6-treated composite vary from 8.3 at 473 K to 4.8 at 623 K. These exponents are larger than those of the 6061 matrix alloy.

SCM440 강의 유도 경화에 미치는 유도코일 이동속도 및 주파수의 영향에 관한 연구 (A Study on the Influence of Induction Coil Movement Speed and Frequency on Induction Hardening of SCM440 Steel)

  • 남기우;신기항;최병철;이금화;박종규
    • 한국산업융합학회 논문집
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    • 제26권5호
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    • pp.813-823
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    • 2023
  • In this study, microstructure, hardening layer hardness, and case depth were evaluated after induction hardening(IH) of base metal specimen(BM) treated with annealing and quenching-tempering specimen(QT) treated with quenching and tempering. The microstructure after IH was significantly influenced by the microstructure before IH and the induction coil heating movement speed, but the effect of the induction frequency was very small. The hardness of the hardened layer at an induction coil heating movement speed of 15 mm/s or less was more influenced by the microstructure before IH than the induction coil travel speed and induction frequency. The induction coil travel speed has the significantly effect on the case depth, the induction frequency has effect and the microstructure before IH has a small effect.

고주파 담금질에 의한 SCM440강의 기계적 특성에 관한 연구 (A Study on the Mechanical Properties by High-Frequency Induction Hardening of SCM440 Steel)

  • 안석환;남기우;김태일;이문용;김동규
    • 한국해양공학회지
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    • 제23권2호
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    • pp.74-80
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    • 2009
  • Surface hardening treatments, such as using the high-frequency induction hardening method, are widely used to increase the fatigue life and prevent the failure of materials by locally increasing the surface hardness. This method, in particular, brings an improvement in static strength by compressive residual surface stress due to the hardening. In this study, the mechanical properties of high-frequency induction hardened SCM440 steel were investigated. These results were also compared with those for base metal and a Q/T (tempering after quenching) treatment specimen. The test results showed that partially high-frequency induction hardened SCM440 steel specimens were more improved in static strength, surface hardness, fatigue limit, and anti-wear than the base metal and Q/T treatment specimens. In particular, the fatigue limit of the high-frequency induction hardened SCM440 steel increased by more than about 52% compared to that of base metal and by about 25% compared to that of the Q/T specimen.

티타늄합금 주조용 치과매몰재의 조성에 따른 경화거동 및 용탕반응성에 관한 연구 (A Study on the Hardening Behavior and Metal-Mold Reaction in Dental Investment Materials for Titanium Castings)

  • 정국진;여인동;심광보
    • 한국주조공학회지
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    • 제19권5호
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    • pp.419-426
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    • 1999
  • Hardening behavior and metal-mold reaction of phosphate bonded investments for titanium and titanium alloys were investigated. Alumina and $Y_2O_3-stabilized$ zirconia, which are thermodynamically more stable than Titania, were used as major filler materials. $NH_4H_2PO_4$ was used as binder, and MgO was used as hardening acceleration material. A different composition ratio of binder and hardening acceleration material had effected on general hardening behavior and castings. And adding $YO_3-stabilized$ zirconia to alumina, metal-mold reaction characteristics for castings was evaluated. Considering working conditions and effects on castings, the best composition ratio conditions were both 10:10 and 12:8($NH_4H_2PO_4vs.\;MgO$). On the other hand, increasing the contents of $Y_2O_3-stabilized$ zirconia for filler material, metal-mold reaction layer of titanium castings was greatly decreased.

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열확산처리 공정에 의한 순수 타이타늄의 표면특성 향상 연구 (Improvement of Surface Properties of CP-Titanium by Thermo-Chemical Treatment (TCT) Process)

  • 정현경;이동근;;이용태;허보영
    • 대한금속재료학회지
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    • 제49권9호
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    • pp.692-698
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    • 2011
  • The thermo-chemical treatment (TCT) process was applied to achieve surface hardening of CP titanium. The following three different surface modification conditions were tested so that the best surface hardening process could be selected:(a) PVD, (b) TCT+PVD, and (c) TCT+Aging+PVD. These specimens were tested and analyzed in terms of surface roughness, wear, friction coefficient, and the gradient of hardening from the surface of the matrix. The three test conditions were all beneficial to improve the surface hardness of CP titanium. Moreover, the TCT treated specimens, that is, (b) and (c), showed significantly improved surface hardness and low friction coefficients through the thickness up to $100{\mu}m$. This is due to the functionally gradient hardened surface improvement by the diffused interstitial elements. The hardened surface also showed improvement in bonding between the PVD and TCT surface, and this leads to improvement in wear resistance. However, TCT after aging treatment did not show much improvement in surface properties compared to TCT only. For the best surface hardening on CP titanium, TCT+PVD has advantages in surface durability and economics.

수경화성 폴리우레탄 방수재의 물 혼입량에 따른 인장성능 변화 추이 연구 (A Study on Trend of Tensile Properties with Ratio of Water Mixture in Hydroponic Polyurethane Waterproofing Materials)

  • 박완구;안현호;김선도;김동범;박진상;오상근
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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    • pp.215-216
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    • 2016
  • Urethane waterproofing materials which currently being used most commonly in the Korean domestic market have high applicability and construct layers without forming any joints, but under the influence of low temperature and low humidity, as well as the thickness of the applied layer, the curing time of this material may become extended in construction sites. To resolve these issues, a proposed method of using water-hardening type of polyurethane waterproofing materials are being developed. However, there currently lacks any standards or evaluation methods on determining an optimal mixture ratio of water for the water-hardening polyurethane waterproofing materials. Therefore, for the establishment of a board applicability of the water-hardening polyurethane waterproofing methods in construction sites, this study objectively analyzes the changes in the performance of these materials depending on the changes of the water mixture ratio and attempts to procure the optimal ratio on the basis of forming a provisionary standard.

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폴리에틸렌 단일섬유를 혼입한 SHCC로 휨 보강된 콘크리트 보의 균열손상 제어 및 휨 성능 (Flexural Performance and Crack Damage Mitigation of Plain Concrete Beams Layered with Reinforced SHCC Materials with Polyethylene Fibers)

  • 김준수;이영오;심영용;윤현도
    • 콘크리트학회논문집
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    • 제24권4호
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    • pp.361-368
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    • 2012
  • 보수 보강재는 강도, 안정성, 내구성, 모재와의 부착력 등 많은 특성이 필요하며, 최근 변형경화형 시멘트 복합체(strain-hardening cement-based composite, SHCC)가 기존의 재료를 대체할 수 있는 성능으로 많은 연구가 이루어지고 있다. 팽창형 SHCC는 팽창재를 이용하여 수축이 발생하는 SHCC의 단점을 보완하여 성능을 개선시킨 복합체로 이를 이용해 보강재의 성능을 만족시키면서 동시에 강도 증진 효과를 가져올 수 있을 것으로 예상된다. 따라서 이 연구에서는 SHCC 보강재의 강도, 팽창재 대체 여부 및 보강 두께를 변수로 하여 휨 성능을 평가하였으며, 실제 보강에 적용 시 기초 자료로 활용하고자 한다.

초연약 해성점토의 표층고화처리를 위한 최적배합에 관한 연구 (A Study on the Optimal Mixture Ratio for Stabilization of Surface Layer on Ultra-soft Marine Clay)

  • 천병식;고경환;김진춘
    • 한국지반공학회논문집
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    • 제18권4호
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    • pp.33-43
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    • 2002
  • 최근 연안지역에서의 대형건설공사 증가로 준설연약토의 안정화 공법중의 하나인 표층고화처리공법의 적용사례는 늘어나는 반면 이에 대한 연구자료는 미비한 실정이다. 본 연구는 초연약 해성점토와 고화재의 특성을 파악하고, 시험을 실시하여 반응표면 분석에 의하여 최적배합비를 도출하며, 이를 현장시험시공을 통해 검증하는 데에 그 목적이 있다. 이를 위해 적정 고화재 및 대상토를 선정하여 실험계획법에 의해 제반 실내시험을 실시하여 개량효과에 영향을 주는 인자와 정도를 평가하고, 고화재 원료의 배합비와 일축압축강도와의 관계식을 도출하였다. 또한 도출한 관계식을 현장시험을 통해 현장에의 적용성을 검증하였다. 시험결과 국내에서 주로 쓰여지는 고화재 원료(시멘트, 슬래그분말, 플라이애쉬, 무기염류, 아윈, 석고등)들이 압축강도발현에 미치는 영향을 알 수 있었으며, 통계분석을 통하여 소요강도를 만족하는 고화재의 최적배합비를 도출할 수 있었다. 또한 현장시험시공을 통해 시멘트와 고화재에 의한 지반개량효과를 비교.확인하였으며, 이는 초연약 해성점토의 표층고화처리의 설계 및 시공자료로 활용가능할 것으로 판단된다.

니켈 기반 초합금 클래드 판재의 열간 압연 제조 공정 유한요소해석 (Finite Element Analysis of the Hot Rolled Cladding for the Ni-based Superalloy/steel Corrosion-resistant Alloy (CRA) Plate)

  • 김찬양;배성준;이현석;봉혁종;이광석
    • 소성∙가공
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    • 제33권3호
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    • pp.208-213
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    • 2024
  • Ni-based superalloys have exceptional performance in high-temperature strength, corrosion resistance, etc, and it has been widely used in various applications that require corrosion resistance at high-temperature operations. However, the relatively expensive cost of the Ni-based superalloys is one of the major hurdles. The corrosion-resisted alloy(CRA) clad materials can be a cost-effective solution. In this study, finite element analysis of the hot rolling process for manufacturing of the Alloy 625/API X65 steel CRA clad plates is conducted. The stress-strain curves of the two materials are measured in compressive tests for various temperature and strain rate conditions, using the Gleeble tester. Then, strain hardening behavior is modeled following the modified Johnson-Cook model. Finite element analysis of the hot rolled cladding process is performed using this strain rate and temperature dependent hardening model. Finally, the thickness ratio of the CRA and base material is predicted and compared with experimental values.

레이저 표면 경화 공정의 계측 및 제어에 관한 연구 (A study on monitoring and control in laser transformation hardening process)

  • 우현구;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.883-888
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    • 1993
  • This paper proposes a monitoring method using an infrared temperature sensor in laser surface hardening process. To investigate the validity of the method a series of experiments are performed for various conditions. The experimental results show that the surface temperature depends upon the laser power, travelling speed and surface conditions of a specimen. Especially, the laser surface hardening process is greatly influenced by the surface conditions of the specimen, such as coating thickness and materials.

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