• 제목/요약/키워드: Hardening Materials

검색결과 913건 처리시간 0.023초

UHSS 하이드로포밍 개발을 위한 박육관의 롤 포밍 기술 연구 (The Study of Roll-forming Technology for UHSS Hydroformed Parts)

  • 박성필;권용재
    • 한국자동차공학회논문집
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    • 제23권1호
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    • pp.41-48
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    • 2015
  • In the automotive industry, it is required to reduce weight of the car and improve fuel efficiency. Competitive pricing is also a very important issue. That's why application of welded steel tube is increasing in order to produce a vehicle with a competitive price. Also, hydroforming technology is asking more and more for thinner tubing to realize to a lighter vehicle design. Steel tube is produced through a multi-stage process called roll forming. In that case, bucking and work hardening should be considered key forming technology is to prevent buckling and minimize work hardening during steel tubing for hydroforming To prevent buckling, it is required to optimize forming process in order to minimize stretching in edge sections and hold tightly cross-section during welding. And to minimize work hardening, it is needed to know the proper process to avoid reforming.

알루미늄합금의 열간 액압성형법 성형성에 대한 가열조건의 영향도 분석 (The Effect of the Heating Conditions on the Warm Hydro-Formability of the Alumium Alloys)

  • 김봉준;박광수;류종수;손성만;문영훈
    • 열처리공학회지
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    • 제18권3호
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    • pp.172-176
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    • 2005
  • Modern automobiles are built with a steadily increasing variety of materials and semifinished products. The traditional composition of steel sheet and cast iron is being replaced with other materials such as aluminum and magnesium. But low formability of these materials has prevented the application of the automotive components. The formability can be enhanced by conducting the warm hydroforming using induction heating device which can raise the temperature of the specimen very quickly. The specimen applied to the test is A6061, A7075 extruded tubes which belong to the age-hardenable aluminum alloys. But in the case of A6061 age hardening occurs at room temperature or at elevated temperatures before and after the forming process. In this study the effects of the heating condition such as heating time, preset temperature, holding time during die closing and forming time on the hydroformability are analyzed to evaluate the phenomena such as dynamic strain hardening and ageing hardening at high temperatures after the hydroforming process.

재료의 특징에 따른 국부화에 대한 수치해석적 연구 (A Study of Localization with Material Properties Using Numerical Method)

  • 황두순;이병섭;이용성;윤수진;홍성인
    • 소성∙가공
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    • 제9권4호
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    • pp.395-403
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    • 2000
  • Formation of Shear Band under the adiabatic condition is widely observed In the engineering materials during rapidly forming process lot a thermally rate-dependent material. The shear band stems from evolution of a narrow region in which an intensive plastic flow occurs. The shear band often plays a role of a precursor of the ductile fracture during a forming process. The objective of this study is to investigate the localization behavior using numerical method. In this work, the implicit finite difference scheme is employed due to the ease of convergence and the numerical stability It is noted that physical and mechanical properties of materials determine how the shear band is formed and then localized. Material properties can be characterized with inertia number dissipation number and diffusion number. It is observed that the dimensionless numbers effect on localization. Using a parametric study, comparison was made between CRS-1018 steel with WHA (tungsten heavy alloy). The deformation behavior of material in this study include an isotropic hardening as well as thermal softening. Moreover, this study suggests that a kinematic hardening constitutive relation be required to predict a more accurate strain level at a shear band.

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선조질강 소재의 단조공정 측면에서의 특징 (Characteristics of Pre-Heat Treated Steel for Application to Forging)

  • 엄재근;이추실;장성민;안순태;손요헌;현성운;김혁;윤덕계;전만수
    • 소성∙가공
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    • 제18권6호
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    • pp.453-457
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

지진하중 조건의 비선형 유한요소해석에서 반복경화 거동 고려를 위한 Bi-linear 응력-변형률 곡선 (Bi-linear Stress-Strain Curves for Considering Cyclic Hardening Behavior of Materials in the Nonlinear FE Analysis under Seismic Loading Conditions)

  • 정현준;김진원;김종성;구경회
    • 한국압력기기공학회 논문집
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    • 제14권2호
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    • pp.59-68
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    • 2018
  • This study compares true stress-true strain curves obtained by tensile tests of various piping materials with bi-linear stress-strain approximation suggested in the JSME Code Case(CC) Draft, a guideline for piping seismic inelastic response analysis. Based on the comparisons, the reliability of the bi-linear approximation is evaluated. It is found that bi-linear stress-strain curve of TP316 stainless steel is in good agreement with its true stress-true strain curve. However, Bi-linear stress-strain curves of TP304 stainless steel and carbon steels determined by the approximation cannot appropriately estimate their stress-strain behavior. Accordingly new bi-linear approximations for carbon steels and low-alloy steels are proposed. The proposed bi-linear approximations for carbon and low-alloy steels, which include the temperature effect on strength and hardening of material, estimate their stress-strain behavior reasonably well.

초속경 시멘트를 이용한 라텍스 개질 콘크리트의 역학성능과 내구성능 (Mechanical and Durability Characteristics of Latex-Modified Concrete Using Ultra Rapid Hardening Cement)

  • 박상현;정시영;김현유;최경규
    • 대한건축학회논문집:구조계
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    • 제35권5호
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    • pp.153-160
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    • 2019
  • The purpose of this study was to investigate the mechanical and durability characteristics of latex-modified concrete using ultra rapid hardening cement : four types of mechanical tests including compressive strength, modulus of elasticity, flexural strength and bond strength were performed; and seven types of durability tests including resistance of concrete to chloride ion penetration, freeze-thaw resistance, scaling resistance, coefficient of thermal expansion, cracking tendency, abrasion resistance and drying shrinkage were performed. Required material performance of each test was determined in accordance with the Korea specification for repair of concrete and pavement repairing materials. The test results satisfied the required material performances, and presented a good mechanical and durability characteristics. In particularly, the materials showed early development of compressive strength, flexural strength and bond strength at 3 and 4 hours after curing. SEM photos were also taken to investigate the micro structures of the materials after chloride ion penetration test.

Neck Formation in Drawing Processes of Fibers

  • Chung, Kwansoo;Yoon, Hyungsop;Youn, Jae Ryoun
    • Fibers and Polymers
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    • 제2권1호
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    • pp.140-143
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    • 2001
  • To better understand the formation of necking in drawing processes of fibers, strain distributions during drawing processes have been analyzed. For simplicity, one-dimensional incompressible steady flow at a constant temperature was assumed and quasi-static model was used. To describe mechanical properties of solid polymers, non-linear visco-plastic material properties were assumed using the power law type hardening and rate-sensitive equation. The effects of various parameters on the neck formation were matematically analyzed. As material property parameters, strain-hardening parameter, visco-elastic coefficient and strain-rate sensitivity were considered and, for process parameters, the drawing ratio and the process length were considered. It was found that rate-insensitive materials do not reach a steady flow state and the rate-sensitivity plays a key role to have a steady flow. Also, the neck formation is mainly affected by material properties, especially for the quasi-static model. If the process length changes, the strain distribution was found to be proportionally re-distributed along the process line by the factor of the total length change.

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고강도 인바합금의 석출거동 및 기계적 특성 (Precipitation Behavior and Mechanical Properties of High Strength Invar Alloy)

  • 정재용;이규동;하태권;정효태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.547-550
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    • 2008
  • Precipitation characteristics of the Fe-36Ni based high strength Invar alloy for power transmission wire was investigated in this study. High strength can be obtained in this alloy through precipitation hardening and strain hardening by cold working. $FactSage{(R)}$ in this study, revealing that equilibrium phases which can be formed are two kind of MC-type precipitates and MoC carbide. The latter stoichiometric carbide was expected to be formed at relatively lower temperature $770^{\circ}C$. High strength above 1000MPa and 40% of elongation were obtained at room temperature in both cases.

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